Apparatus for dispensing rolled flexible sheet material

• US 5,314,131 A
• Filed: 01/04/1993
• Issued: 05/24/1994
• Est. Priority Date: 01/04/1993
• Status: Expired due to Term

• Current Assignee: Georgia-Pacific Consumer Products LP (KOCH Industries Incorporated)
• Original Assignee: Georgia-Pacific Corporation
• Inventors: McCanless, Forrest S., Boone, Bruce T.
• Primary Examiner(s): Hail, III, Joseph J.
• Assistant Examiner(s): DARLING, JOHN PATRICK
• Application Number:
  US08/000,113
• Time in Patent Office: 505 Days
• Field of Search: 242/55.3, 242/55.42, 242/55.53, 242/55.54
• US Class Current: 242/559
• CPC Class Codes: A47K 10/3836 with roll spindles which are supported at one side
• CPC Class Codes: A47K 10/40 with extensible or collapsible roll supports or roll spindles
• CPC Class Codes: A47K 2010/3253 with one or more reserve rolls

Abstract

A dispenser for dispensing sheet material from a roll has a storage section wherein at least one reserve roll can be stored on a storage mandrel until depletion of a supply roll positioned on a dispensing mandrel in a dispensing section. Upon depletion of the supply roll, the user may pivot and remove the roll core from the dispensing mandrel. Upon return of the dispensing mandrel to its dispensing position, under a spring bias, the dispensing mandrel displaces and thereby releases a spring arm holding the reserve roll in the storage position against the bias of a spring urging the reserve roll toward the dispensing section. Upon release, the spring pushes the reserve roll onto the dispensing mandrel for dispensing. The dispenser housing has an inner frame member slidable within an outer frame member between a nested position wherein respective ends of the storage and dispensing mandrel are adjacent each other and dispensing and roll transfer can occur, and a protruded position wherein space is provided between respective ends of the storage and dispensing mandrels to allow reloading of the storage and dispensing sections.

Claims

1. An apparatus for storing and dispensing a plurality of rolls of flexible sheet material, comprising:

a housing defining a storage section and a dispensing section;

a storage mandrel for receiving and co-axially supporting within said storage section a reserve roll of sheet material;

a dispensing mandrel movable between a first position wherein a supply roll of sheet material may be co-axially rotatably supported within said dispensing section for dispensing material therefrom, and a second position for user withdrawal of a depleted roll core from the dispensing mandrel; and

transfer means for automatically transferring a reserve roll from a reserve position on the storage mandrel to a dispensing position on the dispensing mandrel, responsive to said dispensing mandrel substantially arriving at said first position after withdrawal of a depleted roll core.

2. An apparatus according to claim 1, wherein said storage and dispensing mandrels are arranged to assume a substantially co-axial end-to-end relationship with each other when said dispensing mandrel is in said first position, whereby said transfer means automatically moves at least a major portion of a reserve roll off of said storage mandrel and onto said dispensing mandrel responsive to said dispensing mandrel being moved into said first position.

3. An apparatus for storing and dispensing a plurality of rolls of flexible sheet material, comprising:

a housing defining a storage section and a dispensing section;

a storage mandrel for receiving and co-axially supporting within said storage section a reserve roll of sheet material;

a dispensing mandrel movable between a first position wherein a supply roll of sheet material may be co-axially rotatably supported within said dispensing section for dispensing material therefrom, and a second position for user withdrawal of a depleted roll core from the dispensing mandrel; and

transfer means for automatically transferring a reserve roll from a reserve position on the storage mandrel to a dispensing position on the dispensing mandrel, responsive to said dispensing mandrel being moved into said first position after withdrawal of a depleted roll core;

wherein said transfer means is operative to move the reserve roll to said dispensing position regardless of the mounting orientation of the housing.

4. An apparatus for storing and dispensing a plurality of rolls of flexible sheet material, comprising:

a housing defining a storage section and a dispensing section;

a storage mandrel for receiving and co-axially supporting within said storage section a reserve roll of sheet material;

a dispensing mandrel movable between a first position wherein a supply roll of sheet material may be co-axially rotatably supported within said dispensing section for dispensing material therefrom, and a second position for user withdrawal of a depleted roll core from the dispensing mandrel; and

transfer means for automatically transferring a reserve roll from a reserve position on the storage mandrel to a dispensing position on the dispensing mandrel, responsive to said dispensing mandrel being moved into said first position after withdrawal of a depleted roll core;

wherein said storage and dispensing mandrels are arranged to assume a substantially co-axial end-to-end relationship with each other when said dispensing mandrel is in said first position, whereby said transfer means automatically moves at least a major portion of a reserve roll off of said storage mandrel and onto said dispensing mandrel responsive to said dispensing mandrel being moved into said first position;

wherein said transfer means comprises;

bias means for biasing a reserve roll on said storage mandrel towards said dispensing mandrel, and moving the reserve roll to said dispensing position;

retention means for releasably retaining said reserve roll on said storage mandrel; and

release means for releasing said retaining means, and thereby allowing said reserve roll to be moved by said bias means to said dispensing position, responsive to said dispensing mandrel being moved into said first position.

5. An apparatus according to claim 4, wherein:

said dispensing mandrel is pivotal between said first and second positions;

said retention means comprises a latch mounted on said storage mandrel, said latch having a roll holding surface arranged to releasably contact a first end surface of a reserve roll supported by said storage mandrel; and

said release means comprises a contact surface on said dispensing mandrel that contacts said latch to remove the roll holding surface from contact with said reserve roll end surface when said dispensing mandrel is pivoted into said first position, whereby the reserve roll may be moved to the dispensing position under the urging of said bias means.

6. An apparatus according to claim 5, wherein said bias means comprises a compression spring arranged to be urged against a second end surface of said reserve roll opposite said first end surface.

7. An apparatus according to claim 6, wherein said compression spring generates sufficient force to move a reserve roll from the storage position to the dispensing position regardless of the mounting orientation of the housing.

8. An apparatus according to claim 6, wherein said bias means further comprises a push disk attached to said spring for evenly distributing spring force across said second end surface of the reserve roll, said spring and push disk being mounted co-axially on said storage mandrel.

9. An apparatus according to claim 5, wherein said latch comprises a resilient spring-arm displaceable from a rest position by said contact surface contacting an abutting surface on a first end of the spring-arm as said dispensing mandrel pivots into said first position.

10. An apparatus according to claim 9, wherein the spring arm is cantilevered at a second end opposite said first end, to said storage mandrel within an axial passageway thereof.

11. An apparatus according to claim 10, wherein said roll holding surface is provided on a portion of said first end of said spring arm protruding transversely from said passageway.

12. An apparatus according to claim 11, wherein said spring arm comprises first and second finger elements, said abutting surface being provided on a free end of said second finger element and said roll holding surface being provided on a free end of said first finger element.

13. An apparatus according to claim 12, wherein said spring arm further comprises a third finger element acting as a relatively rigid bracing member into which said second finger element flexes when contacted by said contact surface as said dispensing mandrel pivots into said first position.

14. An apparatus according to claim 11, wherein said portion of said first end further has a cam surface for elastically displacing the portion of said first end inwardly when a reserve roll is loaded onto the storage mandrel.

15. An apparatus according to claim 10, wherein said abutting surface is located in said axial passageway, and said contact surface is provided on an end portion of said dispensing mandrel that pivots transversely through a slot in said storage mandrel, into said axial passageway, and into contact with said abutting surface, as said dispensing mandrel pivots into said first position.

16. An apparatus according to claim 5, wherein said dispensing mandrel is pivotally attached at one end to a fixed sidewall of said housing.

17. An apparatus according to claim 5, wherein said housing comprises a sidewall pivotable with respect to the remaining housing structure, and said dispensing mandrel is fixedly attached at one end to said sidewall for pivotal motion therewith.

18. An apparatus according to claim 5, wherein said dispensing mandrel is spring-biased toward said first position.

19. An apparatus for storing and dispensing a plurality of rolls of flexible sheet material, comprising:

a housing defining a storage section and a dispensing section, said housing having inter-engaging inner and outer frame members;

a storage mandrel for receiving and co-axially supporting within said storage section a reserve roll of sheet material, said storage mandrel being attached at one end to a sidewall of one of said inner and outer frame members, said storage mandrel having a longitudinal axis;

a dispensing mandrel for receiving and coaxially rotatably supporting within said dispensing section a supply roll of sheet material from which material may be dispensed, said dispensing mandrel being attached at one end to a sidewall of the other one of said inner and outer frame members; and

a transfer mechanism for transferring a reserve roll from a reserve position on the storage mandrel to a dispensing position on the dispensing mandrel following removal of a depleted roll core from the dispensing mandrel;

wherein said inner frame member is movable relative to said outer frame member in the direction of said longitudinal axis from;

a first position wherein respective end portions of the storage and dispensing mandrels are adjacent one another so as to permit operation of said transfer mechanism; and

a second position wherein said respective end portions are spaced from each other allowing replacement rolls to be loaded onto said storage and dispensing mandrels.

20. An apparatus for storing and dispensing a plurality of rolls of flexible sheet material, comprising:

a housing defining a storage section and a dispensing section, said housing having inter-engaging inner and outer frame members;

a storage mandrel for receiving and co-axially supporting within said storage section a reserve roll of sheet material, said storage mandrel being attached at one end to a sidewall of one of said inner and outer frame members;

a dispensing mandrel for receiving and coaxially rotatably supporting within said dispensing section a supply roll of sheet material from which material may be dispensed, said dispensing mandrel being attached at one end to a sidewall of the other one of said inner and outer frame members; and

a transfer mechanism for transferring a reserve roll from a reserve position on the storage mandrel to a dispensing position on the dispensing mandrel following removal of a depleted roll core from the dispensing mandrel;

wherein said inner frame member is movable relative to said outer frame member from;

a first position wherein respective end portions of the storage and dispensing mandrels are adjacent one another so as to permit operation of said transfer mechanism; and

a second position wherein said respective end portions are spaced from each other allowing replacement rolls to be loaded onto said storage and dispensing mandrels; and

wherein said inner frame member is movable along a longitudinal axis of said housing in a guideway defined by said outer frame member, is at least partially nested within said outer frame member in said first position, and extends outwardly from said outer frame member in said second position.

21. An apparatus according to claim 20, wherein said outer frame member has an open face to allow user access to a supply roll on the dispensing mandrel, and said inner frame member has a cover attached thereto for protecting a reserve roll on the storage mandrel.

22. An apparatus according to claim 21, wherein said cover is at least partially transparent to allow visual inspection of the storage section.

23. An apparatus according to claim 20, wherein said guideway comprises:

a passageway provided through a sidewall of the outer frame member, corresponding in shape to the inner frame member; and

at least one lip extending along an outer edge of said outer frame member.

24. An apparatus according to claim 23, further comprising bias means for biasing said inner frame member toward said second position, and holding means for selectively holding said inner frame member in said first position against said bias, said holding means being releasable, whereby said bias means can move said inner frame member to said second position.

25. An apparatus according to claim 24, wherein said bias means comprises a tension spring attached at opposite ends to said inner and outer frame members.

26. An apparatus according to claim 24, further comprising dampening means for dampening the movement of said inner frame member relative to said outer frame member.

27. An apparatus according to claim 26, wherein said dampening means comprises a motion control grease applied to at least one of slideably engaging surfaces of said inner and outer frame members.

28. An apparatus according to claim 26, wherein said dampening means comprises a flexible member on one of said inner and outer frame members, and a contact member on said other of said inner or outer frame member, and whereby during the motion of said inner frame member from said first position to said second position, said contact member engages and deflects said flexible member to dampen the movement of said inner frame member relative to said outer frame member.

29. An apparatus according to claim 24, wherein said holding means comprises a locking member having a holding surface on one of said inner or outer frame members, and an engaging member on said other of said inner or outer frame member, such that said locking member may be moved between a locked position whereby said holding surface engages said engaging member to prevent motion of said inner frame member from its first position to its second position, and an unlocked position whereby said holding surface no longer contacts said engaging member and motion of said inner frame member with respect to said outer frame member is no longer prevented.

30. An apparatus according to claim 29, wherein said locking member includes a flexible portion located on a portion of the locking member opposite said holding surface, and wherein said flexible portion deflects to permit said locking member to be moved from said locked position to said unlocked position.

31. An apparatus for storing and dispensing a plurality of rolls of flexible sheet material, comprising:

a housing defining a storage section and a dispensing section, said housing having inter-engaging inner and outer frame members;

a storage mandrel for receiving and co-axially supporting within said storage section a reserve roll of sheet material, said storage mandrel being attached at one end to a sidewall of one of said inner and outer frame members;

a dispensing mandrel for receiving and coaxially rotatably supporting within said dispensing section a supply roll of sheet material from which material may be dispensed, said dispensing mandrel being attached at one end to a sidewall of the other one of said inner and outer frame members; and

a transfer mechanism for transferring a reserve roll from a reserve position on the storage mandrel to a dispensing position on the dispensing mandrel following removal of a depleted roll core from the dispensing mandrel;

wherein said inner frame member is movable relative to said outer frame member from;

a first position wherein respective end portions of the storage and dispensing mandrels are adjacent one another so as to permit operation of said transfer mechanism; and

a second position wherein said respective end portions are spaced from each other allowing replacement rolls to be loaded onto said storage and dispensing mandrels; and

wherein said dispensing mandrel is pivotally mounted to said other frame member for pivotal movement between a first position within said dispensing section and a second position wherein said end portion of said dispensing mandrel extends outwardly of said dispensing section allowing removal of a depleted roll core.

32. An apparatus according to claim 31, wherein said other frame member comprises a sidewall pivotable with respect to the remaining housing structure, and said dispensing mandrel is fixedly attached at one end to said side wall for pivotal motion therewith.

33. An apparatus according to claim 31, wherein said dispensing mandrel is pivotally attached at one end to a fixed sidewall of said other frame member.

34. An apparatus according to claim 31, wherein said transfer mechanism is operative to automatically transfer a reserve roll on said storage mandrel to the dispensing mandrel upon return of the dispensing mandrel to said first position following removal of a depleted roll core.

35. An apparatus according to claim 34, wherein said transfer means comprises:

bias means for biasing a reserve roll on said storage mandrel towards said dispensing mandrel and selectively moving the reserve roll to said dispensing position;

retention means for releasably retaining said reserve roll on said storage mandrel; and

release means for releasing said retaining means, and thereby allowing said reserve roll to be moved by said bias means to said dispensing position, responsive to said dispensing mandrel being moved into said first position.

36. An apparatus according to claim 35, wherein:

said retention means comprises a latch mounted on said storage mandrel, having a roll holding surface arranged to releasably contact a first end surface of a reserve roll supported by said storage mandrel; and

said release means comprises a contact surface on said dispensing mandrel that contacts said latch to remove the roll holding surface from contact with said reserve roll end surface when said dispensing mandrel is pivoted into said first position, whereby the reserve roll may be moved to the dispensing position under the urging of said bias means.

37. An apparatus for storing and dispensing a plurality of rolls of flexible sheet material, comprising:

a housing defining a storage section and a dispensing section;

a storage mandrel for receiving and co-axially supporting within said storage section a reserve roll of sheet material;

a dispensing mandrel movable between a first position wherein a supply roll of sheet material may be co-axially rotatably supported within said dispensing section for dispensing material therefrom, and a second position for user withdrawal of a depleted roll core from the dispensing mandrel; and

transfer means for automatically transferring a reserve roll from a reserve position on the storage mandrel to a dispensing position on the dispensing mandrel, responsive to said dispensing mandrel being moved into said first position after withdrawal of a depleted roll core;

wherein said storage and dispensing mandrels are arranged to assume a substantially co-axial end-to-end relationship with each other when said dispensing mandrel is in said first position, and said storage and dispensing mandrels are arranged to be angularly displaced from each other when said dispensing mandrel is in said second position, and whereby said transfer means automatically moves at least a major portion of a reserve roll off of said storage mandrel and onto said dispensing mandrel responsive to said dispensing mandrel being moved into said first position.