Motor controls

• US 5,315,218 A
• Filed: 03/08/1993
• Issued: 05/24/1994
• Est. Priority Date: 03/08/1993
• Status: Expired due to Term

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Fortune, Glenn C., Kelledes, William L.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): MARTIN, DAVID S
• Application Number:
  US08/027,836
• Time in Patent Office: 442 Days
• Field of Search: 318/35, 318/37, 318/49, 318/51, 318/53-54, 318/59, 318/65, 318/101, 318/102, 318/111-113, 74/471 XY, 74/473 R, 74/477, 74/335, 74/336 R, 74/337, 74/365, 74/866
• US Class Current: 318/54
• CPC Class Codes: B60W 10/02 including control of driveline clutches
• CPC Class Codes: B60W 10/10 including control of change-speed gearings
• CPC Class Codes: B60W 30/1819 Propulsion control with control means using analogue circuits, relays or mechanical links
• CPC Class Codes: F16H 61/32 Electric motors actuators or related electrical control means therefor
• CPC Class Codes: F16H 63/46 Signals to a clutch outside the gearbox
• CPC Class Codes: H02P 7/04 by means of a H-bridge circuit
• CPC Class Codes: Y10T 74/1926 Speed responsive

Abstract

An electrically actuated shifting mechanism includes a reversible rail select electric motor and a reversible in-gear electric motor. Three groups of switches are provided to effect one-at-a-time operation of the motors with a center group of switches being used to effect operation of either the rail select or the in-gear motor and to determine the direction of operation of the motor. In one embodiment of the invention, the motor control circuitry also controls the operation of a main clutch motor. Four groups of switches are used to effect operation of the in-gear, rail select and clutch motors in desired directions. Pulse width modulation is used to effect simultaneous and out-of-phase operation of the in-gear and main clutch motors.

Claims

1. An electrically actuated shifting mechanism for controlling the shifting of gears in a transmission of the type having a shift member which is movable to select one shift rail of a plurality of shift rails and is movable to move the selected one of the shift rails to effect a shifting of gears, said mechanism comprising first reversible electric motor means for moving the shift member between a plurality of positions in each of which the shift member is aligned with a different shift rail of the plurality of shift rails, second reversible electric motor means for moving the shift member and a shift rail with which the shift member is aligned in either one of two directions to move a clutch element relative to the gears, and motor control means for effecting one-at-a-time operation of said first and second electric motor means, said motor control means including a plurality of switch elements each of which is operable between conducting and nonconducting conditions, said plurality of switch elements being interconnected in a plurality of groups, a first one of said switch elements in a first group of switch elements and a first one of said switch elements in a second group of switch elements being operable to conduct electrical energy for energizing said first electric motor means to operate in a first direction to move the shift member in one direction relative to the plurality of shift rails with said second electric motor means de-energized, a second one of said switch elements in said first group of switch elements and a second of said switch elements in said second group of switch elements being operable to conduct electrical energy for energizing said first electric motor means to operate in a second direction opposite to said first direction to move the shift member in a direction opposite to the one direction relative to the plurality of shift rails with said second electric motor means de-energized, said first one of said switch elements in said second group of switch elements and a first one of said switch elements in a third group of switch elements being operable to conduct electrical energy for energizing said second electric motor means to operate in a first direction to move the shift member and a shift rail in one direction with said first electric motor means de-energized, said second one of said switch elements in said second group of switch elements and a second one of said switch elements in said third group of switch elements being operable to conduct electrical energy for energizing said second electric motor means to operate in a second direction opposite to said first direction to move the shift member and a shift rail in a direction opposite to the direction of movement of the shift member and shift rail with said first electric motor means de-energized.

2. An electrically actuated shifting mechanism as set forth in claim 1 wherein a main clutch is operable to connect and disconnect a prime mover from the gears, said mechanism including third reversible electric motor means for effecting operation of the main clutch, said motor control means being operable to effect operation of said third motor means when said first motor means is de-energized, said first one of said switch elements in said first group of switch elements and a first one of said switch elements in a fourth group of switch elements being operable to conduct electrical energy for energizing said third electric motor means to operate in a first direction with said first electric motor means de-energized, said second one of said switch elements in said first group of switch elements and a second one of said switch elements in said fourth group of switch elements being operable to conduct electrical energy for energizing said third electric motor means to operate in a second direction opposite to said first direction with said first electric motor means de-energized.

3. An electrically actuated shifting mechanism as set forth in claim 1 wherein said first one of said switch elements in said third group of switch elements and said second one of said switch elements in said third group of switch elements are in the nonconducting condition when any one of said switch elements in said first group of switch elements is in the conducting condition.

4. An electrically actuated shifting mechanism as set forth in claim 3 wherein said first one of said switch elements in said first group of switch elements and said second one of said switch elements in said first group of switch elements are in the nonconducting condition when any one of said switch elements in said third group of switch elements is in the conducting condition.

5. An electrically actuated shifting mechanism as set forth in claim 1 further including pulse width modulation means for effecting rapid operation of at least one of said switch elements between the conducting and nonconducting conditions to modulate a flow of current to at least one of said electric motor means during operation of the one electric motor means.

6. An electrically actuated shifting mechanism for controlling the operation of a main clutch and the shifting of gears in a transmission connected with a source of power through the main clutch, the transmission being of the type having a shift member which is movable to select one shift rail of a plurality of shift rails and is movable to move the selected one of the shift rails to effect a shifting of gears, said mechanism comprising first electric motor means for moving the shift member between a plurality of positions in each of which the shift member is aligned with a different shift rail of the plurality of shift rails, second electric motor means for moving the shift member and a shift rail with which the shift member is aligned to move a clutch element relative to the gears, third electric motor means for effecting operation of the main clutch between an engaged condition and a disengaged condition, and motor control means for effecting operation of said first, second and third electric motor means, said motor control means including a plurality of switch elements each of which is operable between conducting and nonconducting conditions, said plurality of switch elements being interconnected in a plurality of groups, one of said switch elements in a first group of switch elements and one of said switch elements in a second group of switch elements being operable to conduct electrical energy for energizing said first electric motor means to move the shift member relative to the plurality of shift rails, one of said switch elements in said second group of switch elements and one of said switch elements in a third group of switch elements being operable to conduct electrical energy for energizing said second electric motor means to move the shift member and the shift rail, one of said switch elements in said first group of switch elements and one of said switch elements in a fourth group of switch elements being operable to conduct electrical energy for energizing said third electric motor means to operate the main clutch.

7. An electrically actuated shifting mechanism as set forth in claim 6 wherein said motor control means further includes pulse width modulation means for effecting rapid pulsing operation between the conducting and nonconducting conditions of at least one of the switch elements which are operable to conduct electrical energy for energizing said second electric motor means during operation of said second electric motor means, said pulse width modulation means effecting rapid pulsing operation between the conducting and nonconducting conditions of at least one of the switch elements which are operable to conduct electrical energy for energizing said third electric motor means during operation of said third electric motor means, said pulse width modulation means being operable to effect out-of-phase pulsing operation of said one switch element of the switch elements which are operable to conduct electrical energy for energizing said second electric motor means with said one switch element of the switch elements which are operable to conduct electrical energy for energizing said third electric motor means during simultaneous operation of said second and third electric motor means.

8. An electrically actuatable shifting mechanism as set forth in claim 7 wherein one of the switch elements of the switch elements which are operable to conduct electrical energy for energizing said second electric motor means and one of the switch elements of the switch elements which are operable to conduct electrical energy for energizing said third electric motor means are continuously maintained in the conducting condition and one of the switch elements which are operable to conduct electrical energy for energizing said second electric motor means and one of the switch elements which are operable to conduct electrical energy for energizing said third electric motor means are continuously pulsed between the conducting and nonconducting conditions during simultaneous operation of said second and third electric motor means.