Metallic printed board

• US 5,316,831 A
• Filed: 05/06/1992
• Issued: 05/31/1994
• Est. Priority Date: 05/08/1991
• Status: Expired due to Fees

• Current Assignee: Fuji Electric Company Limited (Fuji Electric Systems Company Limited)
• Original Assignee: Fuji Electric Company Limited (Fuji Electric Systems Company Limited)
• Inventors: Kobayashi, Makoto, Imamura, Kazuhiko, Nakajima, Yukio, Karatsu, Ryozo, Nishizaki, Sumio
• Primary Examiner(s): Ryan, Patrick J.
• Assistant Examiner(s): Lee, Cathy K.
• Application Number:
  US07/879,009
• Time in Patent Office: 755 Days
• Field of Search: 428/209, 428/901, 428/210
• US Class Current: 428/209
• CPC Class Codes: H05K 1/0366 reinforced, e.g. by fibres, fabrics H05K1/036 takes precedence
• CPC Class Codes: H05K 1/056 the metal substrate being covered by an organic insulating layer
• CPC Class Codes: H05K 1/189 characterised by the use of a flexible or folded printed circuit H05K3/326 takes precedence
• CPC Class Codes: H05K 2201/0187 with regions of different dielectrics in the same layer, e.g. in a printed capacitor for locally changing the dielectric properties
• CPC Class Codes: H05K 2201/0209 Inorganic, non-metallic particles
• CPC Class Codes: H05K 7/20509 Multiple-component heat spreaders; Multi-component heat-conducting support plates; Multi-component non-closed heat-conducting structures
• CPC Class Codes: Y10S 428/901 Printed circuit
• CPC Class Codes: Y10T 428/24917 including metal layer
• CPC Class Codes: Y10T 428/24926 including ceramic, glass, porcelain or quartz layer

Abstract

A metallic printed board having layers including a metallic plate, an electric insulating layer and a metallic film, includes a plurality of insulating regions in the electric insulating layer. The insulating regions have different dielectric or thermal properties and are formed of a number of kinds of electric insulating materials having the different dielectric or thermal properties respectively. The insulating regions are arranged on an identical plane surface of the metallic plate.

Claims

1. A metallic printed board having layers including a metallic plate, an electric insulating layer and a metallic film, comprising:

a plurality of insulating regions in said electric insulating layer, said plurality of insulating regions being formed respectively of a plurality of electric insulating materials, one of said plurality of electric insulating materials having a dielectric constant which is less than or equal to 5.0, another of said plurality of electric insulating materials having a thermal resistance which is less than or equal to 2.2°

C/W said plurality of insulating regions being arranged on an identical plane surface of said metallic plate.

2. A metallic printed board as claimed in claim 1, wherein a plurality of circuits are arranged respectively on said plurality of insulating regions, one of said plurality of circuits having a signal frequency of 0-20 kHz and a power dissipation greater than 5W, another of said plurality of circuits having a signal frequency of 0-100 MHz and a power dissipation below 5W, said plurality of circuits being made of the metallic film.

3. A metallic printed board as claimed in claim 2, wherein a first circuit of said plurality of circuits is arranged on a first insulating region of said plurality of insulating regions, and a second circuit of said plurality of circuits is arranged on a second insulating region of said plurality of insulating regions, said first circuit having the power dissipation greater than 5W, said second circuit having the power dissipation below 5W, and said first insulating region having the thermal resistance which is less than or equal to 2.2°

C/W.

4. A metallic printed board as claim in claim 3, wherein a surface on a back side of said metallic plate in an area corresponding to the area occupied by said first insulating region on the opposite surface of said metallic plate is a surface having concave and convex areas.

5. A metallic printed board as claimed in claim 4, wherein said first insulating region has a thickness which is less than or equal to 90% of a thickness of said second insulating region.

6. A metallic printed board as claimed in claim 2, wherein said metallic printed board comprises a structure having two types of device mounting parts, the device mounting parts including a single-sided and a double-sided device mounting part, and wherein a radiation fin is provided in contact with said single-sided device mounting part for reducing the thermal resistance of said single-sided device mounting part.

7. A metallic printed board as claimed in claim 1, wherein said metallic printed board is bent to form a case or a part of the structure of a case.

8. A metallic printed board having layers including a metallic plate, an electric insulating layer and a metallic film, comprising:

a first insulating layer formed as a part of said electric insulating layer, said first insulating layer being composed of a glass non-textile fiber which is coated with a mixture of resin and inorganic filling materials including a aluminum oxide of between 50 parts and 70 parts by weight, silicon dioxide of between 1 part and 10 parts by weight, magnesium silicate of between 1 part and 10 parts by weight and thermoset resin of between 1 part and 10 parts by weight; and

a second insulating layer formed as another part of said electric insulating layer and forming a continuous surface with said first insulating layer, said second insulating layer being composed of a glass non-textile fiber which is coated with a mixture of resin and inorganic filling materials including aluminum hydroxide of between 10 parts and 20 parts by weight, magnesium silicate of between 10 parts and 20 parts by weight, silicon dioxide of between 1 part and 5 parts by weight and thermoset resin of between 60 parts and 80 parts by weight.

9. A metallic printed board having layers including a metallic plate, an electric insulating layer and a metallic film, comprising:

a first insulating layer formed as a part of said electric insulating layer, said first insulating layer being composed of a glass non-textile fiber which is coated with a mixture of resin and inorganic filling materials including aluminum oxide of between 50 parts and 70 parts by weight, silicon dioxide of between 1 part and 10 parts by weight, magnesium silicate of between 1 part and 10 parts by weight and thermoset resin of between 1 part and 10 parts by weight;

a second insulating layer formed as another part of said electric insulating layer, said second insulating layer being disposed side by side with said first insulating layer, said second insulating layer being composed of a glass non-textile fiber which is coated with a mixture of resin and inorganic filling materials including aluminum hydroxide of between 10 parts and 20 parts by weight, magnesium silicate of between 10 parts and 20 parts by weight, silicon dioxide of between 1 part and 5 parts by weight and thermoset resin of between 60 parts and 80 parts by weight; and

a third insulating layer forming another part of said electric insulating layer, disposed adjacent to and forming a continuous surface with said first insulating layer and developed on said second insulating layer, said third insulating layer being composed of an aromatic polyamide non-textile fiber which is coated with a thermoset resin.

10. A metallic printed board having layers including a metallic plate, an electric insulating layer and a metallic film, comprising:

a first insulating layer formed as a part of said electric insulating layer, said first insulating layer being composed of a glass non-textile fiber which is coated with a mixture of resin and inorganic filling materials including aluminum oxide of between 50 parts and 70 parts by weight, silicon dioxide of between 1 part and 10 parts by weight, magnesium silicate of between 1 part and 10 parts by weight and thermoset resin of between 1 part and 10 parts by weight;

a second insulating layer formed as another part of said electric insulating layer, disposed adjacent to and forming a continuous surface with said first insulating layer, said second insulating layer being composed of a glass non-textile fiber which is coated with a mixture of resin and inorganic filling materials including aluminum hydroxide of between 10 parts and 20 parts by weight, magnesium silicate of between 10 parts and 20 parts by weight, silicon dioxide of between 1 part and 5 parts by weight and thermoset resin of between 60 parts and 80 part by weight; and

a third insulating layer formed as another part of said electric insulating layer, said third insulating layer being developed on said identical surface defined by said first insulating layer and said second insulating layer, and being composed of an aromatic polyamide non-textile fiber which is coated with a thermosetting resin.

11. A metallic printed circuit board having layers including a metallic plate and an electric insulating layer, comprising:

a plurality of insulating regions in said electric insulating layer, said plurality of insulating regions being formed respectively of a plurality of electric insulating materials, said plurality of insulating regions being arranged on an identical plane surface of said metallic plate; and

a plurality of circuits being formed on an identical plane surface of said plurality of insulating regions, a respective one of said plurality of circuits being disposed so as to correspond to each of said plurality of insulating regions.