Image forming apparatus capable of making self-diagnosis

• US 5,317,368 A
• Filed: 03/19/1993
• Issued: 05/31/1994
• Est. Priority Date: 03/24/1992
• Status: Expired due to Fees

• Current Assignee: Mita Industrial Co., Ltd. (Kyocera Corporation)
• Original Assignee: Mita Industrial Co., Ltd. (Kyocera Corporation)
• Inventors: Yoshikawa, Hiroyuki, Shimomura, Yoshiki, Tomiyama, Tetsuo, Umeda, Yasushi, Tanigawa, Sadao
• Primary Examiner(s): Pendegrass, Joan H.
• Application Number:
  US08/034,398
• Time in Patent Office: 438 Days
• Field of Search: 355/204, 355/207, 355/208, 371/15.1, 371/16.4, 395/900, 395/904, 395/912, 395/61, 364/274.6
• US Class Current: 399/12
• CPC Class Codes: G03G 15/55 Self-diagnostics; Malfunction or lifetime display
• CPC Class Codes: G06F 11/2257 using expert systems
• CPC Class Codes: Y10S 706/904 Manufacturing or machine, e.g. agricultural machinery, machine tool
• CPC Class Codes: Y10S 706/912 Manufacturing or machine, e.g. agricultural machinery, machine tool

Abstract

According to the present invention, a self-diagnosis system for an image forming apparatus can make accurate fault diagnosis and is made smaller in size and higher in speed. For that purpose, a fault temporarily developed by the image forming apparatus is limited to a single fault assumption, all states which can exist on the image forming apparatus when the image forming apparatus develops the fault are previously simulated, and the results of the qualitative simulation are stored as a plurality of virtual cases in a virtual case storing portion 12. When the image forming apparatus is operated, detected values of sensors X, Vs and Ds are converted into fuzzy qualitative values, respectively, on the basis of membership functions stored in a membership function generating portion 13. The fuzzy qualitative values are compared with the virtual cases stored in the virtual case storing portion 12, to reason the cause of the fault. Accordingly, any of the virtual cases stored in the virtual case storing portion 12 is selected using the fuzzy qualitative values, thereby to make it possible to accurately specify the fault in a short time.

Claims

1. An image forming apparatus capable of making self-diagnosis of a fault developed by the image forming apparatus, comprising:

virtual case storing means having stored therein a plurality of faults which can be developed by the image forming apparatus and sets of qualitative values of parameters representing the state of each of the faults out of the results obtained by qualitatively expressing said image forming apparatus by a casual relation network of parameters representing the property of the image forming apparatus and qualitative simulating all states which can exist on the image forming apparatus using said casual relation network of parameters when it is assumed that a fault symptom appears on the image forming apparatus;

a plurality of sensors for detecting the states of a predetermined plurality of portions in the image forming apparatus;

landmark storing means having stored therein landmarks in a qualitative quantity space which are respectively defined using fuzzy membership functions and required for converting detected values of the sensors into qualitative values;

converting means for reading the detected values of said respective sensors when the fault symptom actually appears on the image forming apparatus, to convert the detected values of the sensors into fuzzy qualitative values respectively using the membership functions stored in said landmark storing means; and

fault specifying means for comparing a set of fuzzy qualitative values obtained by the conversion using said converting means with the sets of qualitative values of parameters representing the state of each of the faults which are stored in said virtual case storing means, to specify the fault represented by the set of qualitative values which is in a predetermined relationship to the set of fuzzy qualitative values as a fault causing the fault symptom actually appearing.

2. The image forming apparatus according to claim 1, wherein

the membership functions stored in said landmark storing means are stored for each fault symptom.

3. The image forming apparatus according to claim 2, wherein

the plurality of faults and the sets of qualitative values of parameters representing the state of each of the faults which are stored in said virtual case storing means are classified and stored for each fault symptom.

4. The image forming apparatus according to claim 3, wherein

said fault specifying means defines a three-dimensional qualitative quantity space and compares, in a positional relationship in the qualitative quantity space, the sets of qualitative values of parameters representing the state of each of the faults which are stored in the virtual case storing means with said set of fuzzy qualitative values, to specify the fault represented by the set of qualitative values of parameters which is the nearest from the position of the set of fuzzy qualitative values.

5. The image forming apparatus according to claim 1, which further comprises

fault repairing means for repairing the fault specified by said fault specifying means.

6. The image forming apparatus according to claim 5, wherein

said virtual case storing means further stores repair methods corresponding to the respective faults for each fault.

7. The image forming apparatus according to claim 6, wherein

said repair methods stored comprise a plurality of repair methods assigned priorities.

8. The image forming apparatus according to claim 1, which further comprises

landmark correcting means for correcting the membership functions stored in said landmark storing means respectively using the detected values of said plurality of sensors read when the image forming apparatus is forced to develop the fault at predetermined timing and the detected values of said plurality of sensors read before the image forming apparatus develops the fault.

9. The image forming apparatus according to claim 8, wherein

the timing of forcing the image forming apparatus to develop the fault in order for said landmark correcting means to correct the membership functions is timing for each completion of the repair of the fault by said fault repairing means.

10. The image forming apparatus according to claim 8, wherein

the timing of forcing the image forming apparatus to develop the fault in order for said landmark correcting means to correct the membership functions is timing for each input of a correction request signal by a manual operation or the like.

11. The image forming apparatus according to claim 8, wherein

the membership functions stored in said landmark storing means are stored for each fault symptom.

12. The image forming apparatus according to claim 11, wherein

the plurality of faults and the sets of qualitative values of parameters representing the state of each of the faults which are stored in said virtual case storing means are classified and stored for each fault symptom.

13. The image forming apparatus according to claim 12, wherein

said fault specifying means defines a three-dimensional qualitative quantity space and compares, in a positional relationship in the qualitative quantity space, the sets of qualitative values of parameters representing the state of each of the faults which are stored in the virtual case storing means with said set of fuzzy qualitative values, to specify the fault represented by the set of qualitative values of parameters which is the nearest from the position of the set of fuzzy qualitative values.

14. The image forming apparatus according to claim 8, which further comprises

fault repairing means for repairing the fault specified by said fault specifying means.

15. The image forming apparatus according to claim 14, wherein

said virtual case storing means further stores repair methods corresponding to the respective faults for each fault.

16. The image forming apparatus according to claim 15, wherein

said repair methods stored comprise a plurality of repair methods assigned priorities.

17. An image forming apparatus capable of making self-diagnosis of a fault developed by the image forming apparatus, comprising:

outputting means for outputting, as a plurality of faults and a plurality of sets of qualitative values of parameters representing the state of each of the faults, the results obtained by qualitatively expressing said image forming apparatus by a casual relation network of parameters representing the property of the image forming apparatus and qualitatively simulating all states which can exist on the image forming apparatus using said casual relation network of parameters when it is assumed that a fault symptom appears on the image forming apparatus;

a plurality of sensors for detecting the states of a predetermined plurality of portions in the image forming apparatus;

landmark storing means having stored therein landmarks in a qualitative quantity space which are respectively defined using fuzzy membership functions and required for converting detected values of the sensors into qualitative values;

converting means for reading the detected values of said respective sensors when the fault symptom actually appears on the image forming apparatus, to convert the detected values of the sensors into fuzzy qualitative values respectively using the membership functions stored in said landmark storing means; and

fault specifying means for comparing a set of fuzzy qualitative values obtained by the conversion using said converting means with the plurality of sets of qualitative values of parameters representing the state of each of the faults which are outputted from said outputting means, to specify the fault represented by the set of qualitative values which is in a predetermined relationship to the set of fuzzy qualitative values as a fault causing the fault symptom actually appearing.

18. The image forming apparatus according to claim 17, wherein

the membership functions stored in said landmark storing means are stored for each fault symptom.

19. The image forming apparatus according to claim 18, wherein

said fault specifying means defines a three-dimensional qualitative quantity space and compares, in a positional relationship in the qualitative quantity space, the plurality of sets of qualitative values with said set of fuzzy qualitative values, to specify the fault represented by the set of qualitative values which is the nearest from the position of the set of fuzzy qualitative values.

20. The image forming apparatus according to claim 17, which further comprises

landmark correcting means for correcting the membership functions stored in said landmark storing means respectively using the detected values of said plurality of sensors read when the image forming apparatus is forced to develop the fault at predetermined timing and the detected values of said plurality of sensors read before the image forming apparatus develops the fault.

21. The image forming apparatus according to claim 20, which further comprises

fault repairing means for repairing the fault specified by said fault specifying means.

22. The image forming apparatus according to claim 21, wherein

the timing of forcing the image forming apparatus to develop the fault in order for said landmark correcting means to correct the membership functions is timing for each completion of the repair of the fault by said fault repairing means.

23. The image forming apparatus according to claim 21, wherein

the timing of forcing the image forming apparatus to develop the fault in order for said landmark correcting means to correct the membership functions is timing for each input of a correction request signal by a manual operation or the like.

24. The image forming apparatus according to claim 20, wherein

the membership functions stored in said landmark storing means are stored for each fault symptom.

25. The image forming apparatus according to claim 24, wherein

said fault specifying means defines a three-dimensional qualitative quantity space and compares, in a positional relationship in the qualitative quantity space, the plurality of sets of qualitative values with said set of fuzzy qualitative values, to specify the fault represented by the set of qualitative values which is the nearest from the position of the set of fuzzy qualitative values.

26. In a control device for converting detected values obtained from an image forming apparatus which is a controlled object into qualitative values to carry out predetermined control using the qualitative values obtained by the conversion, the control device is characterized by comprising:

landmark storing means having stored therein landmarks in a qualitative quantity space which are respectively required in converting said detected values into the qualitative values;

landmark correcting means for correcting the landmarks stored in said landmark storing means respectively using at least the detected values obtained when the image forming apparatus is forced to develop the fault at predetermined timing; and

converting means for converting the detected values obtained from the image forming apparatus into the qualitative values respectively using the landmarks corrected.

27. The control device according to claim 26, wherein

said landmark correcting means corrects the landmarks respectively using the detected values obtained when the image forming apparatus develops the fault and the detected values obtained before the image forming apparatus develops the fault.

28. The control device according to claim 27, wherein

said landmarks are respectively defined by fuzzy membership functions.

29. The control device according to claim 26, which further comprises

fault repairing means for repairing the fault developed by the image forming apparatus, and wherein

the timing of forcing the image forming apparatus to develop the fault in order for said landmark correcting means to correct the landmarks is timing for each completion of the repair of the fault by said fault repairing means.

30. The control device according to claim 26, wherein

the timing of forcing the image forming apparatus to develop the fault in order for said landmark correcting means to correct the landmarks is timing for each input of a correction request signal by a manual operation or the like.

31. The control device according to claim 26, wherein

said image forming apparatus is provided with a plurality of sensors for detecting the states of a predetermined plurality of portions, and

said detected values are respectively applied from the plurality of sensors.

32. An image forming apparatus capable of making self-diagnosis of a fault developed by the image forming apparatus, comprising:

outputting means for outputting, when it is assumed that a fault symptom appears on the image forming apparatus, a plurality of faults causing the fault symptom and a plurality of sets of qualitative values of parameters representing the state of each of the faults;

a plurality of sensors for detecting the states of a predetermined plurality of portions in the image forming apparatus;

landmark storing means having stored therein landmarks in a qualitative quantity space which are respectively defined using fuzzy membership functions and required for converting detected values of the sensors into qualitative values;

landmark correcting means for correcting the landmarks stored in said landmark storing means respectively using the detected values of said plurality of sensors read when the image forming apparatus is forced to develop the fault at predetermined timing;

converting means for reading the detected values of said plurality of sensors when the fault symptom actually appears on the image forming apparatus, to convert the detected values of the sensors into the qualitative values respectively using the landmarks stored in said landmark storing means; and

fault specifying means for comparing a set of qualitative values obtained by the conversion using said converting means with the plurality of sets of qualitative values corresponding to the plurality of faults which are outputted from said outputting means, to specify a fault causing the fault symptom actually appearing.

33. The image forming apparatus according to claim 32, which further comprises

fault repairing means for repairing the fault specified by said fault specifying means.

34. The image forming apparatus according to claim 33, wherein

the timing of forcing the image forming apparatus to develop the fault in order for said landmark correcting means to correct the landmarks is timing for each completion of the repair of the fault by said fault repairing means.

35. The image forming apparatus according to claim 33, wherein

the timing of forcing the image forming apparatus to develop the fault in order for said landmark correcting means to correct the landmarks is timing for each input of a correction request signal by a manual operation or the like.

36. An image forming apparatus capable of making self-diagnosis of a fault developed by the image forming apparatus, comprising:

virtual case storing means having stored therein, when it is assumed that a fault symptom appears on the image forming apparatus, a plurality of faults causing the fault symptom and a plurality of sets of qualitative values of parameters representing the state of each of the faults;

a plurality of sensors for detecting the states of a predetermined plurality of portions in the image forming apparatus;

landmark storing means having stored therein landmarks in a qualitative quantity space which are respectively defined using fuzzy membership functions and required for converting detected values of the sensors into qualitative values;

landmark correcting means for correcting the landmarks stored in said landmark storing means respectively using the detected values of said plurality of sensors read when the image forming apparatus is forced to develop the fault at predetermined timing;

converting means for reading the detected values of said plurality of sensors when the fault symptom actually appears on the image forming apparatus, to convert the detected values of the sensors into the qualitative values respectively using the landmarks stored in said landmark storing means; and

fault specifying means for comparing a set of qualitative values obtained by the conversion using said converting means with the plurality of sets of qualitative values which are stored in said virtual case storing means, to specify a fault causing the fault symptom actually appearing.

37. The image forming apparatus according to claim 36, which further comprises

fault repairing means for repairing the fault specified by said fault specifying means.

38. The image forming apparatus according to claim 37, wherein

the timing of forcing the image forming apparatus to develop the fault in order for said landmark correcting means to correct the landmarks is timing for each completion of the repair of the fault by said fault repairing means.

39. The image forming apparatus according to claim 37, wherein

the timing of forcing the image forming apparatus to develop the fault in order for said landmark correcting means to correct the landmarks is timing for each input of a correction request signal by a manual operation or the like.

40. The image forming apparatus according to claim 37, wherein

said virtual case storing means further stores repair methods corresponding to the faults.