Shoe with naturally contoured sole

• US 5,317,819 A
• Filed: 08/20/1992
• Issued: 06/07/1994
• Est. Priority Date: 09/02/1988
• Status: Expired due to Term

• Current Assignee: Anatomic Research Inc.
• Original Assignee: Frampton E. Ellis III
• Inventors: Ellis, Frampton E. III
• Primary Examiner(s): Sewell, Paul T.
• Assistant Examiner(s): PATTERSON, MARIE D
• Application Number:
  US07/930,469
• Time in Patent Office: 656 Days
• Field of Search: 36/25 R, 36/30 R, 36/28, 36/31, 36/32 R, 36/88, 36/91, 36/114, 36/127, 36/129, 36/69
• US Class Current: 36/25.00R
• CPC Class Codes: A43B 13/125 characterised by the midsole or middle layer
• CPC Class Codes: A43B 13/14 characterised by the constructive form
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 13/143 provided with wedged, concave or convex end portions, e.g. for improving roll-off of the foot
• CPC Class Codes: A43B 13/145 Convex portions, e.g. with a bump or projection, e.g. 'Masai' type shoes
• CPC Class Codes: A43B 13/146 Concave end portions, e.g. with a cavity or cut-out portion
• CPC Class Codes: A43B 13/148 Wedged end portions
• CPC Class Codes: A43B 5/00 Footwear for sporting purposes non-skid devices, e.g. ice-spurs or studs for football shoes, A43C15/00
• CPC Class Codes: A43B 5/06 Running shoes; Track shoes

Abstract

A construction for a shoe, particularly an athletic shoe such as a running shoe, includes a sole that conforms to the natural shape of the foot, particularly the sides, and that has a constant thickness in frontal plane cross sections. The thickness of the shoe sole side contour equals and therefore varies exactly as the thickness of the load-bearing sole portion varies due to heel lift, for example. Thus, the outer contour of the edge portion of the sole has at least a portion which lies along a theoretically ideal stability plane for providing natural stability and efficient motion of the shoe and foot particularly in an inverted and everted mode.

Claims

1. A shoe sole construction for a shoe, comprising:

a shoe sole having a flat sole portion including an upper, foot sole-contacting surface;

the shoe sole also having at least one contoured side portion merging with the flat sole portion and the contoured side portion having an upper, foot sole-contacting surface conforming to the curved shape of at least a part of one side of the foot sole of a wearer;

and the shoe sole having a uniform thickness, when measured in frontal plane cross sections, in all direct load-bearing parts of the shoe sole;

the direct load-bearing parts of the shoe sole includes both that part of the sole portion and that part of the contoured side portion which become directly load-bearing when the shoe sole on the ground is tilted sideways, away from an upright position;

the uniform thickness of the shoe sole extends through at least a contoured side portion providing direct structural support between foot sole and ground through a sideways tilt of at least 20 degrees;

said shoe sole thickness being defined as the shortest distance between any point on an upper, foot sole-contacting surface of said shoe sole and a lower, ground-contacting surface of said shoe sole, when measured in frontal plane cross sections;

said flat sole portion having a varying thickness when measured in sagittal plane cross sections, said thickness being greater in the heel area than in the forefoot area;

said thickness of the contoured side portion equaling and therefore varying directly with the thickness of the flat sole portion to which it is merged, when the thickness is measured in the frontal plane cross sections;

the uniform thickness of the shoe sole is different in at least two frontal plane cross sections wherein the shoe sole has a contoured side portion of at least 20 degrees, so that there are at least two different contoured side portion thicknesses, when measured in frontal plane cross sections;

whereby the constant thickness in frontal plane cross sections, including the side portion, maintains foot stability like when bare, especially during pronation and supination motion.

2. The sole construction as set forth in claim 1, wherein said contoured side portion merges with at least a heel portion of said sole portion.

3. The sole construction as set forth in claim 2, wherein said contoured side portion merges with at least a lateral heel portion of said sole portion.

4. The sole construction as set forth in claim 1, wherein said contoured side portion merges with at least a sole portion under the base of the fifth metatarsal.

5. The sole construction as set forth in claim 3, wherein said contoured side portion extends along only selected portions of the periphery of said shoe sole portion.

6. The sole construction as set forth in claim 3, wherein said contoured side portion merges with at least a lateral and medial heel portion of said sole portion.

7. The sole construction as set forth in claim 3, wherein the lower ground-contacting surface of the shoe sole is connected to the upper foot-contacting surface by a contoured side surface.

8. The sole construction as set forth in claim 3, wherein at least a part of said contoured side portion is determined in frontal plane cross sections by using a section of a ring with a thickness equaling the shoe sole thickness to approximate the contour of the side of the foot sole of a wearer and maintain exactly the thickness of the shoe sole portion.

9. The sole construction as set forth in claim 2, wherein said contoured side portion merges with at least a medial heel portion of said sole position.

10. The sole construction as set forth in claim 1, wherein the side portion extends entirely around the horizontal contour of the sole portion at an edge thereof.

11. The shoe sole construction as set forth in claim 3, wherein at least a portion of non-essential shoe sole sections are removed for flexibility and connected by a top layer of flexible and inelastic material.

12. The shoe sole construction as set forth in claim 3, wherein said shoe sole includes at least one frontal plane slit for flexibility.

13. The shoe sole construction as set forth in claim 3, wherein at least one frontal plane slit is located midway between the base of the calcaneus and the base of the fifth metatarsal, and another midway between that base and the metatarsal heads.

14. The shoe sole construction as set forth in claim 3, wherein said contoured side portion is located only at a plurality of support and propulsion elements, including the base and lateral tuberosity of the calcaneus, the head of the first and fifth metatarsals, the base of the fifth metatarsal, and the head of the first distal phalange to provide said shoe sole with flexibility paralleling the foot sole flexibility of a wearer;

whereby said shoe sole maintaining the inherent stability and, uninterrupted motion of said foot throughout sideways pronation and supination motion.

15. The shoe sole construction as set forth in claim 14, wherein the density of the retained shoe sole side portions is greater than the density of the material used in said shoe flat sole portion, in order to compensate for increased pressure loading during inversion and eversion motion of said foot.

16. The shoe sole construction as set forth in claim 14, wherein said contoured side portion is only retained at all said support and propulsion elements.

17. The sole construction as set forth in claim 3, wherein the amount of any shoe sole side portions of said uniform thickness is determined by the degree of shoe sole stability desired and the shoe sole weight and bulk required to provide said stability;

the amount of said coplanar contoured sides that is provided said shoe sole being sufficient to maintain the stability of the wearer'"'"'s foot throughout the range of foot inversion and eversion motion for which said shoe is intended;

said range including any wearer'"'"'s foot inversion and eversion motion up to a maximum of 90 degrees.

18. The sole construction as set forth in claim 3, wherein the amount of any shoe sole contoured side that is provided said shoe sole is sufficient to maintain lateral stability of the wearer'"'"'s foot throughout its full range of sideways motion, including at least 7 degrees of pronation and at least 7 degrees of supination, as measured at the heel;

said lateral stability being like that of the wearer'"'"'s foot when bare.

19. The shoe sole construction as set forth in claim 3, wherein said ground-contacting portion of said shoe portion includes bottom treads including a plurality of cleats, an outermost surface of said bottom treads lying along the ground contacting surface of said shoe sole.

20. The shoe sole construction as set forth in claim 3, wherein said shoe sole is a street shoe sole having the lower ground-contacting surface of the shoe sole connected to the upper foot-contacting surface by a planar side surface that is vertically-oriented.

21. The shoe sole construction as set forth in claim 20, wherein said street shoe sole has a hollow instep area,

22. The shoe sole construction as set forth in claim 3, wherein a load-bearing outer surface of the sole sole is constructed in frontal plane cross sections by the circle radius method using the surface contour of a wearer'"'"'s foot sole as a locus of centers of the radii and radii equal to the thickness of the flat sole portion to construct a composite outer, ground-contacting surface of the shoe sole.

23. The shoe sole construction as set forth in claim 3, wherein at least part of the upper surface of said flat sole portion conforms to the contours of the sole of the load-bearing foot of the wearer.

24. The shoe sole construction as set forth in claim 3, wherein said shoe sole is made of material of such composition as to allow a structural deformation of the shoe sole following a structural deformation of the wearer'"'"'s foot sole, thus allowing the shoe sole to deform by flattening under a wearer'"'"'s body weight load like the wearer'"'"'s foot sole does under the same load, so that the shoe sole conforms to the shape of the wearer'"'"'s foot sole when under a body weight load;

whereby said shoe sole structure maintains intact the firm lateral stability of the wearer'"'"'s foot, as demonstrated when said foot is unshod and tilted out laterally in inversion to the extreme 20 degree limit of the range of motion of the ankle joint of the wearer'"'"'s foot.

25. The shoe sole construction as set forth in claim 3, wherein at least a portion of the upper surface of said flat sole portion conforms to the contour of the bottom of the wearer'"'"'s foot sole when not under a load.

26. The sole construction set forth in claim 3, wherein articulating joints are formed in the shoe sole that parallel those in the foot by retaining only part of the sole portion material between the heel and the forefoot, except under the base of the fifth metatarsal, which is fully supported like the heel and forefoot;

and except for including an upper layer of flexible and inelastic top sole connecting the forefoot, heel, and fifth metatarsal base portions;

an amount of shoe sole material is retained that is sufficient to allow the load-bearing inversion and eversion motion provided said shoe sole by said articulating joints to parallel the inversion and eversion motion of the wearer'"'"'s foot sole provided by said foot joints;

whereby said shoe sole maintains the full range of inversion and eversion motion of said wearer'"'"'s foot without restraining it, while also providing stable support to the structural support elements of the foot.

27. The sole construction set forth in claim 26, wherein a shoe side support for the main longitudinal arch is retained.

28. A shoe sole construction for a shoe, comprising:

a shoe sole with an upper, foot sole-contacting surface that conforms to the shape of a wearer'"'"'s foot sole, including at least part of the curved bottom portion of the foot sole when the foot is non-load-bearing and including at least a portion of a curved side of the foot sole;

and the shoe sole has a constant thickness, when measured in frontal plane cross sections, wherever the shoe sole is directly load-bearing;

the direct load-bearing portion of the shoe sole includes both that part of the curved bottom portion and that part of the curved side portion which become directly load-bearing when the shoe sole on the ground is tilted sideways, away from an upright position;

said shoe sole thickness being defined as the shortest distance between any point on an upper foot sole-contacting surface of said shoe sole and a lower ground-contacting surface of said shoe sole, when measured in frontal plane cross sections;

said thickness varying when measured in the sagittal plane and being greater in a heel area than a forefoot area;

the uniform thickness of the shoe sole extends through at least a contoured side portion providing direct structural support between foot sole and ground through a sideways tilt of at least 45 degrees;

the uniform thickness of the shoe sole is different in at least two frontal plane cross sections wherein the shoe sole has a contoured side portion of at least 45 degrees, so that there are at least two different contoured side portion thicknesses, when measured in frontal plane cross sections;

at least one frontal plane cross section is taken proximate to a head of the wearer'"'"'s fifth metatarsal and at least one other frontal plane cross section is taken proximate to a base of the wearer'"'"'s fifth metatarsal;

whereby the constant thickness in frontal plane cross sections, including the side portion, maintains foot stability like when bare, especially during extreme pronation and supination motion.

29. A shoe sole construction for a shoe, comprising:

a shoe sole having an upper, foot-contacting surface that conforms to the shape of a wearer'"'"'s foot sole, and including a portion of at least a curved side of the foot sole;

and the shoe sole also having a uniform thickness so that a lower, ground-contacting surface parallels said upper surface, when measured in frontal plane cross sections;

the upper and lower surfaces of the shoe sole are parallel, when measured in frontal plane cross sections, wherever the shoe sole is directly load-bearing;

the direct load-bearing portion of the shoe sole includes both that part of the curved bottom portion and that part of the curved side portion which become directly load-bearing when the shoe sole on the ground is tilted sideways, away from an upright position;

said shoe sole including a heel area with a thickness that is greater than a forefoot area;

the uniform thickness of the shoe sole extends through at least a contoured side portion providing direct structural support between foot sole and ground through a sideways tilt of at least 90 degrees;

whereby a constant thickness when in frontal plane cross sections increases maintains foot stability like when bare, especially during extreme pronation and supination motion.