Power sensing regenerator

• US 5,319,932 A
• Filed: 04/28/1993
• Issued: 06/14/1994
• Est. Priority Date: 04/28/1993
• Status: Expired due to Fees

• Current Assignee: Roche Engineering Corporation
• Original Assignee: Roche Engineering Corporation
• Inventors: Roche, Richard M.
• Primary Examiner(s): Look, Edward K.
• Assistant Examiner(s): LOPEZ, FRANK D
• Application Number:
  US08/054,672
• Time in Patent Office: 412 Days
• Field of Search: 60/419, 60/450, 60/452, 60/468, 60/494, 91/532
• US Class Current: 60/419
• CPC Class Codes: E02F 9/2217 with energy recovery arrangements, e.g. using accumulators, flywheels
• CPC Class Codes: F15B 11/064 with devices for saving the compressible medium
• CPC Class Codes: F15B 21/14 Energy-recuperation means
• CPC Class Codes: F15B 2211/20538 constant capacity
• CPC Class Codes: F15B 2211/20546 variable capacity
• CPC Class Codes: F15B 2211/20553 with pilot circuit, e.g. for controlling a swash plate
• CPC Class Codes: F15B 2211/20569 capable of working as pump and motor
• CPC Class Codes: F15B 2211/20584 Combinations of pumps with high and low capacity
• CPC Class Codes: F15B 2211/30505 Non-return valves, i.e. check valves
• CPC Class Codes: F15B 2211/3052 Shuttle valves
• CPC Class Codes: F15B 2211/40515 with variable throttles or orifices
• CPC Class Codes: F15B 2211/40538 using volumetric pumps or motors
• CPC Class Codes: F15B 2211/4159 being connected to a pressure source, an output member and a return line
• CPC Class Codes: F15B 2211/45 Control of bleed-off flow, e.g. control of bypass flow to the return line
• CPC Class Codes: F15B 2211/50518 using pressure relief valves
• CPC Class Codes: F15B 2211/50536 using unloading valves controlling the supply pressure by diverting fluid to the return line
• CPC Class Codes: F15B 2211/50572 using a pressure compensating valve for controlling the pressure difference across a flow control valve
• CPC Class Codes: F15B 2211/5151 being connected to a pressure source and a directional control valve
• CPC Class Codes: F15B 2211/5158 being connected to a pressure source and an output member
• CPC Class Codes: F15B 2211/55 for limiting a pressure up to a maximum pressure, e.g. by using a pressure relief valve
• CPC Class Codes: F15B 2211/57 : Control of a differential pressure
• CPC Class Codes: F15B 2211/6054 : using shuttle valves
• CPC Class Codes: F15B 2211/71 : Multiple output members, e.g. multiple hydraulic motors or cylinders
• CPC Class Codes: F16H 61/4148 : Open loop circuits

Abstract

A power sensing regenerator includes a pair of displacers (24 and 26) connected in tandem for dividing a flow of fluid from a pump (12) into predetermined proportions for servicing one or more loads (42). Flow control valves (32 and 34) regulate respective flows from the displacers (24 and 26) to the one or more loads (42). A control system, which includes differential pressure regulators of the flow control valves (32 and 34), responds to a difference between discharge pressures of the displacers (24 and 26) for reducing discharge pressure of the pump (12).

Claims

1. A regenerator for use in a system conveying fluid power as a flow of fluid under pressure to one or more loads comprising:

first and second displacers that are mechanically connected with each other for dividing the flow of fluid into predetermined proportions;

said first and second displacers having an inlet and respective outlets;

first and second flow control valves for regulating different portions of the flow of fluid to the one or more loads;

said first and second flow control valves having respective inlets and outlets;

a first working line for connecting a supply of the flow of fluid to said inlet of the displacers at a first pressure;

second and third working lines for respectively connecting said outlets of the displacers to said inlets of the first and second flow control valves at second and third pressures; and

a control system responsive to a difference between said second and third pressures for reducing said first pressure with respect to a higher of said second and third pressures.

2. The regenerator of claim 1 further comprising fourth and fifth working lines for respectively connecting said outlets of the first and second flow control valves to the one or more loads at respective fourth and fifth pressures.

3. The regenerator of claim 2 in which said control system includes first and second pressure regulators that provide for regulating respective differential pressures across said first and second flow control valves between said second and fourth pressures and between said third and fifth pressures.

4. The regenerator of claim 3 further comprising first and second return lines for respectively diverting excess flows of fluid from said fourth and fifth working lines.

5. The regenerator of claim 4 in which said first and second flow control valves include throttling valves, and said first and second pressure regulators provide for maintaining predetermined compensating differential pressures across said throttling valves by diverting the excess flows of fluid from said fourth and fifth working lines to said first and second return lines.

6. The regenerator of claim 5 further comprising a pilot operated relief valve for discharging excess flow from said first working line to said reservoir based on a pilot signal taken from the higher of said second and third pressures.

7. The regenerator of claim 5 in which said first and second return lines provide for conducting the excess flows of fluid to a reservoir.

8. The regenerator of claim 7 in which said fourth and fifth working lines are joined to form a common working line for conducting the flow of fluid to a single load.

9. The regenerator of claim 8 in which said first and second flow control valves have a common actuator for operating said first and second flow control valves in a predetermined sequence for regulating the flow through said common working line to the single load.

10. The regenerator of claim 9 in which said first and second displacers have different geometric capacities.

11. The regenerator of claim 10 in which fourth and fifth pressures are equal to a demand pressure of the single load, and positioning one of said first and second flow control valves in an open position and the other of said first and second flow control valves in a closed position reduces said first pressure with respect to said demand pressure of the single load.

12. The regenerator of claim 5 further comprising pairs of pilot lines for communicating said differential pressures across said throttling valves to said first and second pressure regulators.

13. The regenerator of claim 12 further comprising pressure relief valves respectively connected to one of said pilot lines in each pair for limiting pressure in said one pilot line in each pair to predetermined relief pressures.

14. The regenerator of claim 13 in which said first and second pressure regulators divert excess flows of fluid through said first and second return lines for limiting pressures in said second and third lines to sums of said compensating differential pressures and said relief pressures.

15. The regenerator of claim 3 in which said fourth and fifth working lines provide for separately conducting flows of fluid to different loads.

16. The regenerator of claim 15 further comprising first and second bypass lines respectively connecting said first working line to said second and third working lines.

17. The regenerator of claim 16 in which said first and second pressure regulators are primary pressure regulators that provide for restricting the flows of fluid through said first and second bypass lines in response to differential pressures across said first and second flow control valves above predetermined modulating differential pressures.

18. The regenerator of claim 17 further comprising a first pilot line for communicating the higher of said second and third pressures as a first pilot pressure and a second pilot line for communicating a higher of said fourth and fifth pressures as a second pilot pressure.

19. The regenerator of claim 18 in which said first and second pilot lines provide for controlling displacements of a variable displacement pump as a secondary pressure regulator for maintaining a predetermined operating differential pressure across one of said first and second flow control valves between the higher of said second and third pressures and the higher of said fourth and fifth pressures.

20. The regenerator of claim 19 in which said modulating differential pressures are not less than said operating differential pressure.

21. The regenerator of claim 20 in which said first and second flow control valves include throttling valves and tertiary pressure regulators for maintaining predetermined compensating differential pressures across said throttling valves by further restricting flows of fluid through said first and second flow control valves.

22. The regenerator of claim 21 in which said modulating differential pressures and said operating differential pressure are not less than said compensating differential pressures.

23. The regenerator of claim 15 further comprising:

a third displacer that is mechanically connected with said first and second displacers for further dividing the flow of fluid into three predetermined proportions;

said third displacer having an inlet and outlet;

a third flow control valve for controlling the flow of fluid to a third load;

said third flow control valve having an inlet and outlet;

said first working line also providing for connecting the supply of the flow of fluid to said inlet of the third displacer at said first pressure;

a sixth working line for connecting said outlet of the third displacer to said inlet of the third flow control valve at a sixth pressure;

a seventh working line for connecting said outlet of the third flow control valve to the third load at a seventh pressure; and

said control system being further responsive to differences between said second, third, and sixth pressures for reducing said first pressure with respect to a higher of said second, third, and sixth pressures.

24. The regenerator of claim 23 in which said control system also includes a third pressure regulator that regulates a differential pressure across said third flow control valve between said sixth and seventh pressures.

25. The regenerator of claim 24 further comprising first, second, and third recirculating lines for respectively diverting excess flows of fluid from said fourth, fifth, and seventh working lines to said first working line.

26. The regenerator of claim 25 further comprising first, second, and third check valves for preventing reverse flows of fluid from said first working line to said first, second, and third recirculating lines.

27. The regenerator of claim 26 further comprising a valve logic network for blocking recirculation through one of said first, second, and third recirculating lines that divert excess flow from one of said fourth, fifth, and seventh working lines having the highest of said fourth, fifth, and seventh pressures.

28. The regenerator of claim 27 in which said first, second, and third flow control valves include throttling valves, and said first, second, and third pressure regulators provide for maintaining predetermined compensating differential pressures across said throttling valves by diverting the excess flows of fluid from said fourth, fifth, and seventh working lines to said first, second, and third recirculating lines.

29. The regenerator of claim 28 in which said first, second, and third pressure regulators also provide for maintaining the predetermined compensating differential pressures across said throttling valves by further restricting the flows of fluid through said first, second, and third flow control valves.

30. The regenerator of claim 24 further comprising first, second, and third bypass lines respectively connecting said first working line to said second, third, and sixth working lines.

31. The regenerator of claim 30 in which said first, second, and third pressure regulators provide for restricting the flows of fluid through said first, second, and third bypass lines in response to differential pressures across said first, second, and third flow control valves above predetermined modulating differential pressures.

32. The regenerator of claim 31 in which check valves prevent reverse flows of fluid from said first, second, and third bypass lines to said first working line.

33. The regenerator of claim 15 further comprising:

a third displacer that is mechanically connected with said first and second displacers for further dividing the flow of fluid into three predetermined proportions;

said third displacer having an inlet and outlet;

said first working line also providing for connecting the supply of the flow of fluid to said inlet of the third displacer at said first pressure;

a flow path for alternatively connecting said outlet of the third displacer to said second and third working lines; and

said control system providing for connecting said outlet of the third displacer to one of said second and third working lines having the higher of said second and third pressures.

34. The regenerator of claim 33 in which said control system includes a shuttle valve for identifying the higher of said second and third pressures.

35. A fluid pumping system for supplying a flow of fluid to a plurality of loads comprising:

a variable displacement pump for supplying the flow of fluid to first and second loads;

first and second displacers that are mechanically connected to each other for displacing predetermined portions of the flow of fluid supplied by the variable displacement pump;

first and second flow control valves for controlling respective flows of fluid from said first and second displacers to the first and second loads;

a first working line for conducting the flow of fluid from the variable displacement pump to said first and second displacers at a first pressure;

second and third working lines for conducting the respective flows of fluid from said first and second displacers to said first and second flow control valves at second and third pressures;

fourth and fifth working lines for further conducting the respective flows of fluid from said first and second flow control valves to the first and second loads at fourth and fifth pressures; and

a pump control for maintaining a predetermined operating pressure differential across one of said first and second flow control valves having a higher of said second and third pressures and a higher of said fourth and fifth pressures by varying displacements of said variable displacement pump.

36. The system of claim 35 further comprising a first pilot line for communicating the higher of said second and third pressures as a first pilot pressure to the pump control, and a second pilot line for communicating the higher of said fourth and fifth pressures as a second pilot pressure to the pump control.

37. The system of claim 36 further comprising first and second bypass lines respectively connecting said first working line to said second and third working lines.

38. The system of claim 37 further comprising first and second primary pressure regulators that restrict the flows of fluid through said first and second bypass lines in response to differential pressures across said first and second flow control valves above predetermined modulating differential pressures.

39. The system of claim 38 in which said first and second flow control valves include restrictors and secondary pressure regulators for maintaining predetermined compensating differential pressures across said restrictors.

40. The system of claim 39 in which the compensating differential pressures of said secondary pressure regulators are set not greater than the operating differential pressure of the variable displacement pump and the modulating differential pressures of the primary pressure regulators.

41. The system of claim 40 in which the operating differential pressure of the variable displacement pump is set not greater than the modulating differential pressures of the primary pressure regulators.

42. The system of claim 41 in which said restrictors have variable size orifices and said secondary pressure regulators control rates of flow through said restrictors to maintain the predetermined compensating differential pressures across restrictors.

43. The system of claim 42 in which said secondary pressure regulators also include restrictors with variable size orifices connected in series with said restrictors of the flow control valves.

44. A fluid circuit for saving energy in a fluid pumping system having a variable displacement pump for supplying a flow of fluid under pressure to three or more loads comprising:

first, second, and third displacers that are mechanically connected with each other for dividing the flow of fluid into predetermined proportions;

first, second, and third flow control valves for controlling respective flows of fluid from said first, second, and third displacers to first, second, and third loads;

a first working line for conducting the flow of fluid from the variable displacement pump to said first, second, and third displacers at a first pressure;

second, third, and fourth working lines for conducting the respective flows of fluid from said first, second, and third displacers to said first, second, and third flow control valves at second, third, and fourth pressures;

fifth, sixth, and seventh working lines for further conducting the respective flows of fluid from said first, second, and third flow control valves to the first, second, and third loads at fifth, sixth, and seventh pressures; and

first, second, and third recirculating lines for diverting excess flows of fluid from said fifth, sixth, and seventh working lines to said first working line.

45. The circuit of claim 44 further comprising a control system for blocking recirculation through one of said first, second, and third recirculating lines that divert excess flow from one of said fifth, sixth, and seventh working lines having the highest of said fifth, sixth, and seventh pressures.

46. The circuit of claim 45 in which said control system includes a pressure regulator for maintaining a predetermined operating differential pressure across one of said first, second, and third flow control valves between a higher of said second, third, and fourth pressures and a higher of said fifth, sixth, and seventh pressures.

47. The circuit of claim 46 in which said first, second, and third flow control valves include restrictors, and said control system includes additional pressure regulators for maintaining predetermined compensating differential pressures across said restrictors by diverting the excess flows of fluid from said fifth, sixth, and seventh working lines to said first, second, and third recirculating lines.

48. The circuit of claim 47 in which said control system provides for blocking recirculation through one of said first, second, and third recirculating lines by setting said operating differential pressure less than said compensating pressure differential.

49. The circuit of claim 47 in which said additional pressure regulators also include restrictors with variable size orifices connected in series with said restrictors of the flow control valves for maintaining the predetermined compensating differential pressures across said restrictors.

50. The circuit of claim 49 further comprising first, second, and third bypass lines respectively connecting said first working line to said second, third, and fourth working lines.

51. The circuit of claim 50 in which said control system includes further additional pressure regulators for restricting the flows of fluid through said first, second, and third bypass lines in response to differential pressures across said first, second, and third flow control valves greater than predetermined modulating differential pressures.

52. The circuit of claim 51 in which said predetermined modulating differential pressures are set greater than said operating differential pressure.

53. The circuit of claim 44 further comprising:

a fourth displacer that is mechanically connected with said first, second, and third displacers for further dividing the flow of fluid into four predetermined proportions;

said first working line also providing for conducting the flow of fluid from the variable displacement pump to said fourth displacer at said first pressure;

a flow path providing for alternatively conducting the flow of fluid from said fourth displacer to one of said second, third, and fourth working lines; and

a control system providing for identifying a highest of said second, third, and fourth pressures and for directing the flow of fluid from said fourth displacer to the one of said second, third, and fourth working lines having the highest pressure.

54. The circuit of claim 53 in which said control system includes a pair of shuttle valves connected in series for identifying the higher of said second, third, and fourth pressures.

55. The circuit of claim 54 in which all four of said displacers have equal geometric capacities.