Intervertebral disk prosthesis

• US 5,320,644 A
• Filed: 07/30/1992
• Issued: 06/14/1994
• Est. Priority Date: 08/30/1991
• Status: Expired due to Term

• Current Assignee: Zimmer GmbH (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Sulzer Brothers, Ltd (Sulzer AG)
• Inventors: Baumgartner, Walter
• Primary Examiner(s): ISABELLA, DAVID J
• Application Number:
  US07/922,711
• Time in Patent Office: 684 Days
• Field of Search: 623/17, 623/16, 623/18, 623/20, 606/61, 606/72
• US Class Current: 623/17.16
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2002/30133 kidney-shaped or bean-shaped
• CPC Class Codes: A61F 2002/30158 trapezoidal
• CPC Class Codes: A61F 2002/30563 having elastic means or damping means, different from springs, e.g. including an elastomeric core or shock absorbers
• CPC Class Codes: A61F 2002/30571 Leaf springs
• CPC Class Codes: A61F 2002/30594 slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/30879 Ribs
• CPC Class Codes: A61F 2002/30892 parallel
• CPC Class Codes: A61F 2002/30909 Nets
• CPC Class Codes: A61F 2230/0015 Kidney-shaped, e.g. bean-shaped
• CPC Class Codes: A61F 2230/0026 trapezoidal
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: Y10S 606/907 Composed of particular material or coated
• CPC Class Codes: Y10S 606/91 Polymer

Abstract

An intervertebral disk prosthesis is described which with respect to its external dimensions imitates a natural intervertebral disk and connects two adjacent vertebrae to their upper and lower attachment surfaces. The intervertebral disk member is made of one piece from a strong, elastically deformable material and comprises parallel slits at a right angle to the connecting axis which partially overlap. In overlapping regions adjacent slits form parts of leaf springs for the transmission of forces from one attachment surface of the prosthesis to the other attachment surface.

Claims

1. An implantable intervertebral disk member for use as a replacement of a natural intervertebral disk between two adjacent vertebras of a spinal cord of a patient, the disk member comprising a one-piece body shaped and dimensioned to substantially conform to that of the natural disk it is to replace and forming spaced-apart, upper and lower attachment surfaces for connection of the disk member to the adjacent vertebras, the body being made of a solid, elastically deformable material and having a unitary construction, the body including a plurality of parallel slits oriented at a right angle to an axis of the disk member, the slits extending into the body to a sufficient depth so that proximate slits partially overlap and thereby define overlapping regions forming portions of leaf springs adapted to transmit bending forces, weight loads and shear loads applied to the disk member by the adjacent vertebras when the disk member is implanted in a patient'"'"'s spinal cord.

2. An implantable intervertebral disk member according to claim 1 wherein the material of the body, a thickness of the leaf springs, and a width of the slits is selected so that opposing surfaces of adjacent spring leafs separated by a slit contact each other, and thereby prevent further relative deflection of the adjacent leaf springs, under a force which is less than a force stressing the material of the body beyond its elastic limit.

3. An implantable intervertebral disk according to claim 2 wherein the body includes at least first and second slits extending into the body and defining a leaf spring between them having first and second boundary surfaces opposite and spaced by the slits from contact surfaces defined by a remainder of the body, the slits being formed so that a resistance of the body against further deformation under an axial force applied to it increases when one of said first or second boundary surface of the leaf spring engages one of the opposing contact surfaces and so that further deflection of the body under said axial force is prevented when both boundary surfaces of the leaf spring come into contact with the opposing contact surfaces.

4. An implantable intervertebral disk member according to claim 3 wherein the body is constructed of metal.

5. An implantable intervertebral disk member according to claim 4 wherein the body is constructed of a homogeneous material and the slits extend to a predetermined depth into the body and terminate in a linear slit base at an interior of the body.

6. An implantable intervertebral disk member according to claim 3 wherein the slits defined a plurality of leaf springs spaced apart in the direction of the axis of the disk member and lying each in a plane perpendicular to the axis of the disk member, and including at least three inflexible regions defined by the body connecting the leaf spring in at least one plane perpendicular to the axis of the disk member with a remainder of the body, wherein forces acting on the implantable intervertebral disk member are transmitted from one plane perpendicular to the axis of the disk member to another plane perpendicular to the axis of the disk member through the inflexible regions.

7. An implantable intervertebral disk member according to claim 3 wherein the slits define a plurality of leaf springs spaced apart in the direction of the axis of the disk member and lying each in a plane perpendicular to the axis of the disk member, and including at least two inflexible regions defined by the body connecting the leaf spring in at least one plane perpendicular to the axis of the disk member with a remainder of the body, wherein forces acting on the implantable intervertebral disk member are transmitted from one plane perpendicular to the axis of the disk member to another plane perpendicular to the axis of the disk member through the inflexible regions.

8. An implantable intervertebral disk member according to claim 3 wherein the slits define a plurality of leaf springs spaced apart in the direction of the axis of the disk member and lying each in a plane perpendicular to the axis of the disk member, and including at lest one inflexible region defined by the body connecting the leaf spring in at least one plane perpendicular to the axis of the disk member with a remainder of the body, wherein forces acting on the implantable intervertebral disk member are transmitted from one plane perpendicular to the axis of the disk member to another plane perpendicular to the axis of the disk member through the inflexible regions.

9. An implantable intervertebral disk member according to claim 4 wherein the implantable intervertebral disk member has a ventral side and a dorsal side, and wherein the upper and lower attachment surfaces converge from the ventral side to the dorsal side and together define a wedge.

10. An implantable intervertebral disk member according to claim 9 including a material layer applied to the attachment surfaces forming a structured surface for facilitating the attachment of the disk member to opposing surfaces of the adjacent vertebras.

11. An implantable intervertebral disk member according to claim 9 wherein the attachment surfaces include a portion having a convex shape for engaging a correspondingly concave surface formed in the adjacent vertebras between which the disk member is to be implanted.

12. An implantable intervertebral disk member according to claim 4 including a collar formed by the body along a portion of a periphery of the body and projecting in the direction of the axis of the disk member past at least one attachment surface.

13. An implantable intervertebral disk member for implantation in a spinal cord of a patient between two adjacent vertebras of the spinal cord and as a replacement of a natural intervertebral disk of the spinal cord, the disk member comprising a unitary body with an attachment surface for attachment to the adjacent vertebras, made of a high strength, elastically deformable material, a plurality of narrow slits extending from a periphery of the body into and terminating in slit base at an interior of the body to thereby define a plurality of leaf springs spaced apart by the slits in an axial direction of the disk member, the leaf springs being secured to each other at inflexible regions defined by the body and proximate the slit bases, the inflexible regions between proximate leaf springs being offset with respect to each other so that the application of a force acting in an axial direction results in deflections of the attachment surfaces, whereby, upon the implantation of the disk member in the spinal cord of a patient, the disk member maintains the adjacent vertebras spaced apart and permits relative movement of the adjacent vertebras in a manner approximating the manner in which the natural intervertebral disk it replaces permits such relative movements.

14. An implantable intervertebral disk member for use as a replacement of a natural intervertebral disk between two adjacent vertebras of a spinal cord of a patient, the disk member comprising a one-piece body shaped substantially the same as the natural intervertebral disk it is to replace and forming spaced-apart, upper and lower attachment surfaces for connection of the disk member to the adjacent vertebras, the body being made of a solid, elastically deformable material and having a unitary construction, the body including a plurality of parallel slits oriented at a right angle to an axis of the disk member, the slits extending into the body to a sufficient depth so that proximate slits partially overlap and thereby define overlapping regions forming portions of leaf springs adapted to transmit forces applied to the disk member by the adjacent vertebras when the disk member is implanted in a patient'"'"'s spinal cord, whereby the application of a force to the attachment surfaces causes a controlled deflection of the leaf springs and a corresponding deflection of the attachment surfaces so that the disk member deflects and thereby acts similar to the natural intervertebral disk which it replaces when the disk member is implanted between the adjacent vertebras.

15. An implantable intervertebral disk prosthesis comprising a body shaped and dimensioned to correspond to the shape and dimension of a natural intervertebral disk which it replaces, for placement between two adjacent vertebras, the body having an upper attachment surface being made in one piece from an elastically deformable material, and including parallel slits at a right angle to an axis of the prosthesis which partially overlap so that in an overlapping region a leaf spring is formed to transmit forces from the upper attachment surface to the lower attachment surface, the attachment surfaces converging in a wedge shape from a ventral side to a dorsal side of the intervertebral disk prosthesis.