Method of removing short-circuit portion in photoelectric conversion device

• US 5,320,723 A
• Filed: 08/02/1993
• Issued: 06/14/1994
• Est. Priority Date: 05/07/1990
• Status: Expired due to Term

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Kawakami, Souichiro
• Primary Examiner(s): Niebling, John
• Assistant Examiner(s): Bell, Bruce F.
• Application Number:
  US08/100,195
• Time in Patent Office: 316 Days
• Field of Search: 324/537, 324/500, 324/501, 324/719, 437/4, 437/3, 204/130, 204/140, 204/141.5
• US Class Current: 205/656
• CPC Class Codes: H01L 31/186 Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
• CPC Class Codes: H01L 31/208 Particular post-treatment of the devices, e.g. annealing, short-circuit elimination
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y10S 136/29 Testing, calibrating, treating, e.g. aging

Abstract

A method of removing any short-circuit defect existing in a photoelectric conversion device such as solar batteries having a semiconductor layer which is disposed between an upper transparent electrode and a lower electrode and which produces an electromotive force when irradiated with a light. The method comprises applying a voltage between the photoelectric conversion device and a counter electrode across an electrolytic solution containing hydrogen ions and/or hydronium ions. The electrolytic solution is an aqueous solution of an electrolyte or electrolytes selected from a group consisting of inorganic acids, organic acids, inorganic bases, organic bases and salts of metals having standard electrode potential levels which are minus relative to the standard hydrogen electrode potential and which have absolute values greater than hydrogen super voltage.

Claims

1. A method for removing a short-circuit portion in a photoelectric conversion device producing a photoelectromotive force comprising the steps of:

(i) forming a semiconductor layer, between a lower electrode and an upper electrode said semiconductor layer generating photoelectromotive force upon absorption of light;

(ii) preparing an electrolyte solution and immersing said photoelectric conversion device in said electrolyte solution, said electrolyte solution comprising hydrogen ions or hydronium ions or hydrogen ions and hydronium ions and having a specific electric conductivity in the range of 0.001 S/cm to 10 S/cm which causes an electrochemical reaction which selectively removes said short circuit portion;

(iii) immersing a counter electrode across from said photoelectric conversion device said electrolyte solution; and

(iv) applying a voltage between said photoelectric conversion device and said counter electrode such that the lower electrode of the photoelectric conversion device serves as a cathode, thereby causing solution of the short-circuit portion into said electolyte solution.

2. A method according to claim 1, wherein said electrolyte solution contains at least on electrolyte selected from a group consisting of an inorganic acid, an organic acid, an inorganic base, an organic base and a salt of a metal having a standard electrode potential level which is minus relative to the standard hydrogen electrode potential and which has an absolute value greater than hydrogen over voltage.

3. A method according to claim 1, wherein the concentration of the electrolyte in said electrolyte solution is from 2×

10^-4 mol/1 to 5.0mol/1.

4. A method according to claim 2, wherein the concentration of the electrolyte in said electrolyte solution is from 2×

10^-4 mol/1 to 5.0mol/1.

5. A method according to claims 1, wherein said voltage is not lower than the hydrogen generating potential of said electrolyte solution and no greater than 10.0 V.

6. A method according to claim 2, wherein said voltage is not lower than the hydrogen generating potential of said electrolyte solution and no greater than 10.0 V.

7. A method according to claim 1, wherein the mean value of the current density flowing in said photoelectric conversion device is from 0.1 mA/cm² to 1 A/cm².

8. A method according to claim 2, wherein the mean value of the current density flowing in said photoelectric conversion device is from 0.1 mA/cm² to 1 A/cm².

9. A method according to claim 3, wherein the mean value of the current density flowing in said photoelectric conversion device is from 0.1 mA/cm² to 1 A/cm².

10. A method of removing a short-circuit portion in a photoelectromotive force producing a photoelectric conversion device comprising the steps of:

(i) forming said photoelectric conversion device on a flexible substrate;

(ii) forming a semiconductor layer between a lower electrode and an upper electrode, said semiconductor layer generating photoelectric conversion force upon absorption of light;

(iii) preparing an electrolyte solution and immersing said photoelectromotive device in said electrolyte solution, said electrolyte solution comprising hydrogen ions or hydronium ions or hydrogen ions and hydronium ions and having a specific electric conductivity in the range of 0.001 Scm to 10 S/cm which causes an electrochemical reaction which selectively removes said short circuit portion;

(iv) immersing a counter electrode across from photoelectric conversion device in said electrolyte solution;

(v) feeding said flexible substrate onto a means for taking up said substrate; and

(vi) applying a voltage between said photoelectric conversion device and said counter electrode such that said counter electrode serves an a anode, thereby causing solution of the short-circuit portion into said electrolyte solution.

11. A method according to claim 10, wherein said electrolyte solution contains at least one electrolyte selected form the group consisting of an inorganic acid, an organic acid, an inorganic base, an organic base and a salt of a metal having a standard electrode potential level which is minus relative to the standard hydrogen electrode potential and which has an absolute value greater than hydrogen over voltage.

12. A method according to claim 10, wherein the concentration of the electrolyte in said electrolyte solution is from 2×

10^-4 mol/1 to 5.0mol/1.

13. A method according to claim 11, wherein the concentration of the electrolyte in said electrolyte solution is from 2×

10^-4 mol/1 to 5.0mol/1.

14. A method according to claim 10, wherein said voltage is not lower than the hydrogen generating potential of said electrolyte solution and no greater than 10.0 V.

15. A method according to claim 11, wherein said voltage is not lower than the hydrogen generating potential of said electrolyte solution and no greater than 10.0 V.

16. A method according to claim 10, wherein the mean value of the current density flowing in said photoelectric conversion device is from 0.1 mA/cm² to 1 A/cm².

17. A method according to claim 11, wherein the mean value of the current density flowing in said photoelectric conversion device is from 0.1 Ma/cm² to 1 A/cm².

18. A method according to claim 12, wherein the mean value of the current density flowing in said photoelectric conversion device is from 0.1 mA/cm² to 1 A/cm².

19. A method according to claim 10, wherein said substrate is fed from a first feed roll and taken up by a second feed roll.