Electrode for measuring pH

• US 5,320,735 A
• Filed: 08/19/1991
• Issued: 06/14/1994
• Est. Priority Date: 08/22/1990
• Status: Expired due to Fees

• Current Assignee: DKK-TOA Corp.
• Original Assignee: TOA Electric Company Limited (TOA Corporation)
• Inventors: Kato, Akihiko, Yamasato, Masaharu, Katube, Teruaki, Yanagida, Yoshiki, Taguchi, Tomio
• Primary Examiner(s): TUNG, TA HSUNG
• Application Number:
  US07/747,885
• Time in Patent Office: 1,030 Days
• Field of Search: 204/153.21, 204/416, 204/418, 204/419, 204/420, 204/435, 204/433
• US Class Current: 204/419
• CPC Class Codes: G01N 27/333 Ion-selective electrodes or membranes glass electrodes G01N27/36

Abstract

This invention relates to a pH measuring electrode having a sensor film which is sensitive to a hydrogen ion (H+) in the solution and method of manufacturing the same. The pH measuring electrode of this invention has a sensor film of a metal oxide deposited on an electrically conductive support so that the sensor film can be very miniaturized in its size. Therefore, the entire pH measuring electrode can be made considerably small and simple in construction. Also, this invention provides another pH measuring electrode which further includes a porous film of an insulation material coated on the surface of the metal oxide sensor film so that the sensor film is not affected by any coexistent substances.

Claims

1. a pH measuring electrode comprising:

an electrically conductive metal substrate;

an electrically insulative film covering a part of a surface of said metal substrate;

a pH sensitive film comprising iridium oxide contacting said metal substrate so as to be electrically connected thereto, the ratio of iridium to oxygen in said iridium oxide being from 1;

2.5 to 1;

3.5;

a porous insulation film deposited on at least the portion of the outer surface of the iridium oxide film where the iridium oxide film is to contact a solution whose pH is to be measured, said porous film having pores with a diameter of 3 Å

to 15 Å

so that only hydrogen ions, and no other ions, are permitted to pass through said porous film; and

a lead-out conductor connected to said metal substrate.

2. An electrode according to claim 1 wherein said metal substrate is selected from the group consisting of tantalum and aluminum.

3. An electrode according to claim 1 wherein said electrically insulative film is selected from the group consisting of alumina and tantalum pentoxide.

4. An electrode according to claim 1 wherein said porous insulation film is selected from the group consisting of alumina, tantalum pentoxide and silicon dioxide.

5. An electrode according to claim 1 wherein said electrically insulative film is formed on said substrate by natural oxidation of said metal.

6. An electrode according to claim 1 wherein said porous insulation film is deposited on said iridium oxide film by sputtering.

7. An electrode according to claim 1 wherein said porous insulation film comprises a laminate of two to four layers successively coated on said iridium oxide film, the pore diameter of the layer closest to said iridium oxide film being 3 Å

to 15 Å and

the pore diameter of each successive layer of said laminate being larger than the pore diameter of said closest layer.

8. An electrode according to claim 1 wherein the part of the surface of said metal substrate covered with said electrically insulative film is subjected to sputtering from an iridium target under an oxidizing atmosphere, whereby the electrically insulative film is almost completely removed from said part of said metal substrate in such a manner as to effect the electrical connection of the pH-sensitive film to said metal substrate.

9. A pH electrode comprising:

an electrically conductive metal substrate comprising tantalum and having an electrically insulative film comprising tantalum pentoxide on a portion of a surface of said substrate;

a pH sensitive film comprising iridium oxide directly on said metal substrate so as to be electrically connected thereto, the ratio of iridium to oxygen of said iridium oxide being from 1;

2.5 to 1;

3.5;

a porous insulation film of tantalum pentoxide directly deposited on the outer surface of said iridium oxide film by sputtering, said porous insulation film having pores, the diameter of each of which is between 3 Å and

15 Å

so that only hydrogen ions are permitted to pass through the pores and other ions are not permitted to pass therethrough; and

a lead-out conductor connected to said metal substrate.

10. A pH measuring electrode according to claim 9 further comprising a protective insulation film deposited on said porous insulation film, wherein said protective insulation film has pores the diameters of which are larger than the pore diameters of said porous insulation film.