Seal wire heat control system

• US 5,321,230 A
• Filed: 06/02/1993
• Issued: 06/14/1994
• Est. Priority Date: 06/02/1993
• Status: Expired due to Term

• Current Assignee: Shanklin Corporation
• Original Assignee: Shanklin Corporation
• Inventors: Shanklin, Frank G., Lawson, Edward R.
• Primary Examiner(s): Paschall, Mark H.
• Application Number:
  US08/071,308
• Time in Patent Office: 377 Days
• Field of Search: 219/490, 219/492, 219/493, 219/497, 219/505, 219/508, 156/515, 156/251, 156/583.2, 156/583.9, 156/520, 53/373.7, 53/374.8, 53/512
• US Class Current: 219/492
• CPC Class Codes: B29C 65/222 comprising at least a single heated wire
• CPC Class Codes: B29C 65/228 characterised by the means for electrically connecting the ends of said heated wire, resistive ribbon, resistive band or resistive strip
• CPC Class Codes: B29C 65/229 characterised by the means for tensioning said heated wire, resistive ribbon, resistive band or resistive strip means for compensating for the thermal expansion of welding jaws in general B29C66/8185
• CPC Class Codes: B29C 65/30 Electrical means B29C65/38 takes precedence
• CPC Class Codes: B29C 65/38 Impulse heating
• CPC Class Codes: B29C 65/7433 the tool being a wire
• CPC Class Codes: B29C 66/0044 using a separating sheet, e.g. fixed on the joining tool
• CPC Class Codes: B29C 66/1122 Single lap to lap joints, i.e. overlap joints B29C66/45, B29C66/472, B29C66/52272 take precedence
• CPC Class Codes: B29C 66/4312 for making flat seams in tubular or hollow articles, e.g. transversal seams
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29C 66/73921 characterised by the materials of both parts being thermoplastics
• CPC Class Codes: B29C 66/81457 comprising a block or layer of deformable material, e.g. sponge, foam, rubber pressing elements supported or backed-up by resilient material B29C66/8161
• CPC Class Codes: B29C 66/8161 said pressing elements being supported or backed-up by springs or by resilient material
• CPC Class Codes: B29C 66/818 characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps characterised by the heating means B29C65/24; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
• CPC Class Codes: B29C 66/83221 cooperating reciprocating tools, each tool reciprocating along one axis
• CPC Class Codes: B29C 66/849 Packaging machines
• CPC Class Codes: B29C 66/91421 of the joining tools
• CPC Class Codes: B29C 66/91645 by steps
• CPC Class Codes: B29C 66/91653 by controlling or regulating the voltage, i.e. the electric potential difference or electric tension
• CPC Class Codes: B29C 66/919 characterised by specific temperature, heat or thermal flux values or ranges specific electrical resistance values B29C66/81262
• CPC Class Codes: B29C 66/939 : characterised by specific speed values or ranges
• CPC Class Codes: B29C 66/944 : by controlling or regulating the time
• CPC Class Codes: B29K 2023/06 : PE, i.e. polyethylene
• CPC Class Codes: B29K 2027/06 : PVC, i.e. polyvinylchloride
• CPC Class Codes: G05D 23/1917 : using digital means
• CPC Class Codes: Y10T 156/1313 : Cutting element simultaneously bonds [e.g., cut seaming]

Abstract

A seal wire heat control system adapted to record in memory the immediate history of the operation of the seal wire and to adjust the time duration of the application of voltage to the seal wire in accordance with a predetermined program. The application of heat is controlled according to the running history of the machine. At start up, a relatively long pulse of power is sent through the wire to make a seal for a predetermined number of times. When the count is reached, an intermediate pulse is provided to the wire for a predetermined number of times. When this count is reached, a short pulse is provided to the wire. A reset timer monitors idle time. If no seal is executed after a predetermined time, the entire system, including counters, resets to prepare for delivery of a long pulse to the wire. A safety timer is also provided for limiting the duration of power to the wire within the wire'"'"'s safety threshold value.

Claims

1. In an apparatus for sealing thermoplastic film, said apparatus having at least one sealing jaw including an electrically heated seal wire for sealing together two layers of film along the length of said wire, the temperature of said wire being controlled by the voltage and duration of an electrical impulse across said wire during the process of sealing said film, a seal wire temperature control system, comprising:

a power supply means for supplying said voltage for said seal wire;

a switching means for applying said voltage to said wire during a sealing cycle;

a first timer means for controlling the duration of said electrical impulse applied to said wire by said switching means during said sealing cycle;

a first counter means for counting the number of sealing cycles produced by said apparatus while operating under the control of said first timer means;

a second timer means for controlling the duration of said electrical impulse to said wire;

means for transferring the control of the duration of said electrical impulse from said first timer to said second timer upon completion of a predetermined count by said first counter means;

means producing a reset signal to said first counter after a preset period means to reset said counter thereby returning the control of said duration of said electrical impulse to said first timer means in the event that the operation of said apparatus should be interrupted for a period greater than the preset period preset.

2. In an apparatus as in claim 1 including a third timer means for controlling the duration of said electrical impulse to said wire;

a second counter means for counting the number of said sealing cycles produced by said apparatus operating under control of said second timer means;

means for transferring the control of the duration of said electrical impulse from said second timer means to said third timer means upon completion of a predetermined count by said second counter means;

means whereby said means producing reset timer means sends a reset signal to both first and second counter means to reset both said first and said second counter means.

3. In an apparatus as in claims 1 or 2 in which the duration of the second timer means is shorter than the duration of the first timer means and the duration of the third timer means is shorter than the duration of the second timer means, and means are provided to adjust the duration of said short, medium and long duration timers, and to adjust the count of said first and second counter means.

4. In an apparatus as in claims 1 or 2 wherein means are provided to adjust the voltage of said electrical impulses applied across said seal wire by said switching means to regulate the temperature of said seal wire.

5. In an apparatus as in claims 1 or 2 wherein a low voltage is applied across said seal wire during the periods of time when said electrical impulses are not applied across said wire.

6. In an apparatus as in claims 1 or 2 wherein a safety timer limits the duration of the voltage applied to said seal wire to avoid overheating.

7. In an apparatus for sealing thermoplastic film, having a random rate of operation, said apparatus having at least one sealing jaw including an electrically heated seal wire for sealing together two layers of film along the length of said wire, the temperature of said wire being controlled by the voltage and duration of an electrical impulse across said wire during the process of sealing said film, a seal wire temperature control system responsive to said rate of operation;

a power supply means for supplying said voltage for said seal wire;

switching means for applying said voltage to said wire during a sealing cycle;

a long duration timer for controlling the duration of said electrical impulse applied to said wire by said switching means during said sealing cycle;

a first counter means for counting the number of sealing cycles produced by said apparatus while operating under the control of said long duration timer;

a medium duration timer means for controlling the duration of said electrical impulse to said wire;

means for transferring the control of the duration of said electrical impulse from said long duration timer means to said medium duration timer means upon completion of a predetermined count by said first counter means;

a second counter means for counting the number of said sealing cycles produced by said apparatus operating under control of said medium duration timer;

a short duration timer means for controlling the duration of said electrical impulse to said wire;

means for transferring the control of the duration of said electrical impulse from said medium duration timer means to said short duration timer means upon completion of a predetermined count by said second counter means;

means provided to adjust the duration of said short, medium and long duration timer means, and to adjust the count of said first and second counter means;

a reset timer means producing a reset signal to said first counter means and to said second counter means to reset said counter means after a preset period thereby returning the control of said duration of said electrical impulse to said long duration timer in the event that the operation of said apparatus should be interrupted for a period greater than the period preset into said reset timer means.

8. In an apparatus as in claim 7 wherein means are provided to adjust the voltage of said electrical impulses applied across said seal wire by said switching means to regulate the temperature of said seal wire.

9. In an apparatus as in claims 7 or 8 wherein a lower voltage is always applied across said seal wire during those periods of time when said electrical impulses are not applied across said wire.

10. In an apparatus as in claims 7, 8 or 9 wherein a safety timer limits the duration of the voltage applied across said seal wire to avoid overheating.