Voice coil actuator

• US 5,321,762 A
• Filed: 08/05/1991
• Issued: 06/14/1994
• Est. Priority Date: 08/05/1991
• Status: Expired due to Term

• Current Assignee: AuraSound, Inc.
• Original Assignee: Aura Systems Inc.
• Inventors: Stuart, Keith O.
• Primary Examiner(s): Kuntz, Curtis
• Assistant Examiner(s): Le, Huyen D.
• Application Number:
  US07/740,068
• Time in Patent Office: 1,044 Days
• Field of Search: 381/192, 381/193, 381/194, 381/199, 381/201, 381/197, 381/204, 310/13, 310/15, 310/27, 310/30
• US Class Current: 381/420
• CPC Class Codes: H02K 15/03 having permanent magnets
• CPC Class Codes: H02K 33/18 with coil systems moving upon intermittent or reversed energisation thereof by interaction with a fixed field system, e.g. permanent magnets
• CPC Class Codes: H04R 2209/022 Aspects regarding the stray flux internal or external to the magnetic circuit, e.g. shielding, shape of magnetic circuit, flux compensation coils
• CPC Class Codes: H04R 2209/024 Manufacturing aspects of the magnetic circuit of loudspeaker or microphone transducers
• CPC Class Codes: H04R 2499/13 Acoustic transducers and sound field adaptation in vehicles
• CPC Class Codes: H04R 31/00 Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor manufacture of microstructural arrangements of deformable or non-deformable structures in general B81C1/00182
• CPC Class Codes: H04R 9/025 Magnetic circuit
• CPC Class Codes: H04R 9/045 Mounting H04R9/043 takes precedence

Abstract

A voice coil actuator includes a magnetic flux conductive material core, a magnet and an electrical current conductive coil. The core has a first surface and a continuous channel disposed in said first surface. The channel has a pair of opposing walls. The magnet is disposed in intimate contact with a first one of said walls and spaced from a second one of said walls so that a gap remains between the magnet and the second one of the walls. The magnet has a first face of a first magnetic polarity facing the first one of the walls and a second face of a second, opposite magnetic polarity facing the gap. The magnet is further spaced from a bottom of the channel so that magnetic flux is substantially normal from the second face across said gap to the second one of the walls. The electrical current conductive coil is disposed moveably in the gap such that an electrical current in the coil develops a magnetic force on the coil in a direction substantially normal to the magnetic flux to displace said coil in response to said magnetic force.

Claims

1. A voice coil actuator comprising:

a magnetic flux conductive material core having a first surface and a continuous channel disposed in said first surface, said channel having a first wall and a second opposing wall, said second wall including an anti-fringing groove,

a cylindrical magnet disposed in intimate contact with said first wall and spaced from said second wall, so that a gap remains between said magnet and said second wall, said magnet having a first face of a first magnetic polarity facing said first wall and a second face of a second, opposite magnetic polarity facing said gap, said magnet further being spaced from a bottom of said channel so that magnetic flux is substantially normal from said second face across said gap to said second wall; and

an electrical current conductive coil moveably suspended in said gap such that an electrical current in said coil develops a magnetic force on said coil in a direction substantially normal to said magnetic flux to displace said coil in response to said magnetic force, said coil having a length less than a height of said gap such that said coil remains fully within said gap when displaced within the range of the total stroke of said coil.

2. A voice coil actuator as set forth in claim 1 wherein current in said coil is substantially parallel to the plane of said first surface.

3. A voice coil actuator as set forth in claim 1 wherein said core is cylindrically shaped and said channel is coaxial within said core.

4. A voice coil actuator as set forth in claim 1 wherein said magnet has an upper edge in a plane of said first surface.

5. A voice coil actuator as set forth in claim 1 wherein said anti-fringing groove has a top aligned opposite a lower edge of said magnet.

6. A voice coil actuator in accordance with claim 1 wherein a height from the lower edge of said magnet to the bottom of the channel is greater than a width between the magnet and the second wall.

8. A voice coil actuator as set forth in claim 6 wherein said anti-fringing groove has a top, said top being radially opposite said lower edge of said magnet.

7. A voice coil actuator comprising:

a cylindrically shaped, magnetic flux conductive material core having a first surface and an annular channel coaxially disposed in said first surface, said channel having an inner wall, an outer wall and a bottom wall, said outer wall having an anti-fringing groove;

a cylindrical radially polarized magnet mounted in intimate contact to said inner wall and spaced from said outer wall such that a gap remains between said magnet and said outer wall, said magnet having an upper edge in a plane of said first surface and a lower edge spaced from said bottom wall such that magnetic flux is substantially radially confined within said gap; and

an electrical current conductive coil moveably suspended coaxially within said gap such that an electrical current in said coil develops an axial magnetic force on said coil linearly proportional to said current, said coil having a length less than a height of said gap such that said coil remains fully within said gap when displaced within the range of the total stroke of said coil.

9. A voice coil actuator in accordance with claim 7 wherein a height from the lower edge of said magnet to the bottom of the channel is greater than a width between the magnet and the outer wall.

10. A voice coil actuator comprising:

a cylindrical magnetic flux conductive material first member having a first surface and a second surface, said first surface having a bore therein to form a first cylindrical wall and a bottom wall;

a magnet flux conductive rod disposed coaxially in said bore to form a second cylindrical wall spaced from said first wall and having a first end and a second end, said second end being mounted to said bottom wall, said rod having an axial length commensurate with a depth of said bore, said first wall including an anti-fringing groove;

a cylindrical radially polarized magnet mounted in intimate contact to said second wall and spaced from said first wall such that a gap remains between said magnet and said first wall, said magnet having an upper edge coextensive with said first end of said rod and a lower edge spaced from said bottom wall such that magnetic flux is substantially radially confined within said gap; and

an electrical current conductive coil moveably suspended coaxially within said gap such that an electrical current in said coil develops an axial magnetic force on said coil linearly proportional to said current.

11. A voice coil actuator as set forth in claim 10 wherein said second surface has a coaxial opening therethrough and said first end of said rod has a coaxial matching threaded bore, said voice coil actuator further including a threaded fastener received through said opening and engaged with said threaded bore, said threaded fastener having a head engaging said second surface.

12. A voice coil actuator as set forth in claim 11 wherein said opening in said second surface has a counter bore, said head being disposed in said counter bore.

13. A voice coil actuator as set forth in claim 12 wherein said counter bore is frustoconical and said head has a matching frustoconical surface.

14. A speaker comprising:

a cylindrically shaped, magnetic flux conductive material core having a first surface and an annular channel coaxially disposed in said first surface, said channel having an inner wall, an outer wall and a bottom wall, said outer wall including an anti-fringing groove;

a cylindrical radially polarized magnet mounted in intimate contact to said inner wall and spaced from said outer wall such that a gap remains between said magnet and said outer wall, said magnet having an upper edge in a plane of said first surface and a lower edge spaced from said bottom wall such that magnetic flux is substantially radially confined within said gap;

an electrical current conductive coil moveably suspended coaxially within said gap such that an electrical current in said coil develops an axial magnetic force on said coil linearly proportional to said current;

a speaker cone driven by said coil; and

a resilient expandable member attached to said first surface and said coil to suspend said coil in said gap and to bias said coil in a zero current bias position.

15. A speaker as set forth in claim 14 wherein said coil has an axial length less than a height of said gap such that said coil is disposed fully in said gap in the range of a total stroke of said coil.

16. A speaker comprising:

a cylindrical magnetic flux conductive material first member having a first surface and a second surface, said first surface having a coaxial bore therein to form a first cylindrical wall and a bottom wall, said first wall having an anti-fringing groove;

a magnet flux conductive rod disposed coaxially in said bore to form a second cylindrical wall spaced from said first wall and having a first end and a second end, said second end being mounted to said bottom wall, said rod having an axial length commensurate with a depth of said bore;

a cylindrical radially polarized magnet mounted in intimate contact to said second wall and spaced from said first wall such that a gap remains between said magnet and said first wall, said magnet having an upper edge coextensive with said first end of said rod and a lower edge spaced from said bottom wall such that magnetic flux is substantially radially confined within said gap;

an electrical current conductive coil moveably suspended coaxially within said gap such that an electrical current in said coil develops an axial magnetic force on said coil linearly proportional to said current;

a speaker cone driven by said coil; and

a resilent expandable member attached to said first surface and said coil to suspend said coil in said gap and to bias said coil in a zero current bias position.

17. A speaker as set forth in claim 16 wherein said coil has an axial length less than a height of said gap such that said coil is disposed fully in said gap in the range of a total stroke of said coil.

18. A speaker as set forth in claim 16 wherein said second surface has a coaxial opening therethrough and said first end of said rod has a coaxial matching threaded bore, said voice coil actuator further including a threaded fastener received through said opening and engaged with said threaded bore, said threaded fastener having a head engaging said second surface.

19. A speaker as set forth in claim 18 wherein said opening in said second surface has a counter bore, said head being disposed in said counter bore.

20. A speaker as set forth in claim 19 wherein said counter bore is frustoconical and said head has a matching frustoconical surface.