Surface-initiating deflagrating material

• US 5,322,018 A
• Filed: 09/30/1993
• Issued: 06/21/1994
• Est. Priority Date: 11/27/1991
• Status: Expired due to Fees

• Current Assignee: The Ensign-Bickford Company
• Original Assignee: The Ensign-Bickford Company
• Inventors: Puls, Kenneth C., Hadden, William C.
• Primary Examiner(s): BROWN, DAVID
• Application Number:
  US08/130,152
• Time in Patent Office: 264 Days
• Field of Search: 102/284, 102/289, 102/380, 102/531
• US Class Current: 102/284
• CPC Class Codes: C06B 33/06 the material being an inorganic oxygen-halogen salt
• CPC Class Codes: C06B 45/00 Compositions or products which are defined by structure or arrangement of component of product explosive charges of particular form or shape F42B1/00, F42B3/00
• CPC Class Codes: C06C 9/00 Chemical contact igniters; Chemical lighters
• CPC Class Codes: F42B 3/04 for producing gas under pressure generators of inflation fluid especially adapted for vehicle air bags B60R21/26

Abstract

An igniter (18) provides rapid longitudinal and radial propagation of the ignition reaction. The igniter may comprise a pyrotechnic material and an inorganic binder, such as silica, carried on a carrier web (10) which may be fiber-glass. One or more layers of coated web (10) are disposed to provide an igniter (18) of cylindrical configuration and having a hollow core. The coated layers are permeable to the ignition reaction to facilitate radial propagation of ignition. The hollow core and the continuous nature of the pyrotechnic layers promotes longitudinal propagation of ignition. The igniter may consist mostly or entirely of inorganic materials to reduce or eliminate the formation of carbon monoxide upon ignition, and may be contained within a radially perforated sheath (20) to form a radial ignition device (25).

Claims

1. An igniter consisting essentially of inorganic components comprising an inorganic carrier on which is coated a pyrotechnic material to provide a coated carrier, the pyrotechnic material comprising an inorganic reductant component, an inorganic oxidizer component and an inorganic binder.

2. The igniter of claim 1 wherein the carrier comprises a fiberglass web.

3. The igniter of claim 1 wherein the inorganic binder comprises colloidal silica.

4. The igniter of claim 1 wherein the pyrotechnic material comprises from about 20 to 36% aluminum, from about 55 to 71% ammonium perchlorate, from 0 to about 30% potassium perchlorate, and from about 2 to 5% binder, all by weight of the pyrotechnic material.

5. The igniter of claim 1 having a cylindrical configuration.

6. The igniter of claim 2 wherein the cylindrical configuration is defined by a plurality of radially disposed layers of the coated carrier.

7. The igniter of claim 2 configured to have a hollow core extending longitudinally through the igniter.

8. The igniter of claim 1 in combination with a radially perforated tubular sheath within which the igniter is disposed.

9. The igniter of claim 8 wherein the pyrotechnic material further comprises an inorganic binder.

10. The igniter of claim 8 wherein the carrier comprises a fiberglass web.

11. The igniter of claim 10 wherein the fiberglass web contains an inorganic sizing.

12. An igniter having a cylindrical configuration comprising a carrier on which is coated a pyrotechnic material to provide a coated carrier, the pyrotechnic material comprising a reductant component and an oxidizer component, the cylindrical configuration of the igniter being defined by one or more radially disposed layers of the coated carrier, the layers of the coated carrier being sufficiently porous to be permeable to ignition of the pyrotechnic material, whereby ignition of the pyrotechnic material propagates both longitudinally and radially through the igniter.

13. The igniter of claim 12 configured to have a hollow core extending longitudinally through the igniter.

14. The igniter of claim 12 wherein the pyrotechnic material comprises from about 20 to 36% aluminum, from about 55 to 71% ammonium perchlorate, from 0 to about 30% potassium perchlorate, and from about 2 to 5% binder, all by weight of the pyrotechnic material.

15. The igniter of claim 12 in combination with a radially perforated tubular sheath within which the igniter is disposed.

16. The igniter of claim 12 wherein the carrier comprises a fiberglass web.

17. The igniter of claim 16 wherein the fiberglass web contains an inorganic sizing.

18. An igniter consisting essentially of inorganic components and an organic sizing as defined below, and comprising a carrier containing a blend of inorganic and organic sizings on which is coated a pyrotechnic material to provide a coated carrier, the pyrotechnic material comprising an inorganic reductant component and an inorganic oxidizer component;

wherein the organic sizings consist essentially of an acrylic resin and comprise from about 5 to 30% by weight of the total weight of inorganic and organic sizings.

19. The igniter of claim 18 wherein the carrier comprises a fiberglass web.

20. An igniter consisting essentially of inorganic components and a limited amount of an organic sizing as defined below, the igniter comprising an inorganic carrier on which is coated a pyrotechnic material to provide a coated carrier, the pyrotechnic material comprising an inorganic reductant component and an inorganic oxidizer component, and the sizing is present in an amount of from about 3 to 6% by weight of the unsized carrier and comprises a combination of an inorganic sizing and an organic sizing comprising a carbonaceous polymeric material.