Clamp coagulator/cutting system for ultrasonic surgical instruments

• US 5,322,055 A
• Filed: 01/27/1993
• Issued: 06/21/1994
• Est. Priority Date: 01/27/1993
• Status: Expired due to Term

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ultracision, Inc. (Giga-tronics, Inc.)
• Inventors: Smith, Paul, Davison, Thomas W., Whipple, Gary, DiMatteo, Stephen
• Primary Examiner(s): Cohen, Lee S.
• Assistant Examiner(s): ZELE, KRISTA MICHELLE
• Application Number:
  US08/008,809
• Time in Patent Office: 510 Days
• Field of Search: 128/24 AA, 604/22, 606/37, 606/39, 606/40, 606/45, 606/46, 606/52, 606/169-171, 606/174, 606/128
• US Class Current: 601/2
• CPC Class Codes: A61B 17/320016 Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes A61B10/0233, A61B17/29, A61B17/3207 take precedence
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 18/1442 Probes having pivoting end effectors, e.g. forceps
• CPC Class Codes: A61B 2017/00353 one mechanical instrument performing multiple functions, e.g. cutting and grasping
• CPC Class Codes: A61B 2017/2825 Inserts of different material in jaws
• CPC Class Codes: A61B 2017/2926 Details of heads or jaws
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/2945 Curved jaws
• CPC Class Codes: A61B 2017/320071 with articulating means for working tip
• CPC Class Codes: A61B 2017/320084 Irrigation sleeves
• CPC Class Codes: A61B 2017/320089 node location
• CPC Class Codes: A61B 2017/320094 additional movable means performing clamping operation
• CPC Class Codes: A61B 2018/1432 curved

Abstract

An ultrasonic surgical apparatus includes a surgical instrument having a handpiece with a transducer for converting an electrical signal into longitudinal vibratory motion of a blade connected to the handpiece and an accessory releasably connected to the handpiece to enable clamping of tissue against the vibrating blade to afford improved coagulating and cutting of tissue. Scissors-like grips actuate a pivoted clamp jaw along one side of the ultrasonically vibrating blade to compress and bias tissue against the blade in a direction normal to the direction of longitudinal vibratory movement. The clamp jaw and blade are rotatable relative to one another to align a selected blade edge of a multi-edged blade with the clamp jaw for cutting and coagulating while clamping or circumferentially spacing a selected blade edge from the clamp jaw for cutting and coagulating without clamping.

Claims

1. Ultrasonic surgical apparatus comprising:

a housing;

an ultrasonic element carried by said housing for generating ultrasonic vibration;

a surgical blade having an elongated edge carried by said housing and coupled to said ultrasonic element for receiving ultrasonic vibration therefrom for vibration in a longitudinal direction parallel to said blade edge;

a clamp carried by said apparatus in opposition to said blade and along one side thereof for biasing tissue between the clamp and the blade for movement in a direction toward the blade and substantially normal to the longitudinal direction of vibration of said blade; and

means for selectively displacing said clamp toward and away from said blade.

2. Apparatus according to claim 1 wherein said means for selectively displacing said clamp further includes means for pivoting said clamp toward and away from said blade.

3. Apparatus according to claim 1 wherein said blade and said clamp are mounted for movement relative to one another about an axis extending parallel to the longitudinal direction of vibration of said blade to locate said blade edge in an operative position relative to said clamp, and means carried by said apparatus for effecting relative movement of said blade and said clamp to locate said blade edge in said operative position.

4. Apparatus according to claim 1 wherein said blade has at least two elongated discrete edges spaced circumferentially from one another about an axis of the blade extending generally parallel to the longitudinal direction of vibration, said blade and said clamp being mounted for movement relative to one another to selectively locate one of said blade edges in an operative position relative to said clamp, and means carried by said apparatus for effecting relative movement of said blade and said clamp to located said one of said blade edges in said operative cutting position.

5. Apparatus according to claim 4 including means cooperable between said housing and said clamp for rotating said blade about an axis generally parallel to the direction of vibration for selectively locating said one of said blade edges in said operative position.

6. Apparatus according to claim 5 wherein said one of said selected blade edges in said operative position thereof lies in opposition to said clamp.

7. Apparatus according to claim 4 wherein said one of said blade edges in said operative position thereof lies in opposition to said clamp, said blade edges comprising respective first and second edges configured to provide respectively different cutting and coagulating characteristics in cooperation with said clamp when in said operative position.

8. Apparatus according to claim 7 including means for relatively rotating said blade and said clamp about an axis generally parallel to the longitudinal direction of vibration for selectively locating one of said first and second blade edges in said operative position, the axis of rotation being located such that the radial distance of said first blade edge from said axis is greater than the radial distance of said second blade edge from said axis, said clamp having a clamping surface with an elongated recess for receiving said first edge of said blade when the clamp lies in a closed position and surface portions for receiving said second edge of said blade when the clamp lies in the closed position, enabling the blade edges to lie generally parallel to said clamping surface when said first and second blade edges lie in said position, respectively, with said clamp in its closed position.

9. Apparatus according to claim 8 wherein said clamping surface includes a plurality of serrations spaced from one another and extending in a direction normal to the axis of rotation, said recess extending within said serrations in a direction parallel to the axis of rotation when said clamp lies in its closed position.

10. Apparatus according to claim 1 wherein said clamp includes a clamping surface formed of a compliant material.

11. Apparatus according to claim 1 wherein said clamp includes a clamping surface formed of a polymeric compliant material, said clamping surface including a groove in said surface extending in a longitudinal direction generally parallel to and for receiving said elongated blade edge.

12. Apparatus according to claim 1 wherein said clamp includes a clamping surface formed of a polymeric compliant material, said clamping surface including a plurality of serrations spaced from one another and extending in a direction normal to the longitudinal direction of said elongated blade edge.

13. Apparatus according to claim 1 wherein said clamp includes a clamping surface formed of a compliant material, said clamping surface including a plurality of serrations spaced from one another and extending in a direction normal to the longitudinal direction of said elongated blade edge, said clamping surface also including a groove in said serrated clamping surface extending in a longitudinal direction generally parallel to and for receiving said elongated blade edge, said groove having a depth at least as great as said serrations.

14. Apparatus according to claim 1 adapted for laparoscopic use, and including an extender interconnecting said ultrasonic element and said blade, a tube carried by said apparatus and extending about and radially spaced from said extender, means for isolating the ultrasonic vibration transmitted from said ultrasonic element along said extender to said blade from said tube including means engageable between said tube and said extender at at least one vibratory node along said extender whereby dissipation of ultrasonic vibration along said extender by engagement with said tube is substantially minimized or precluded, said displacing means including means extending along said tube and operable from said housing for displacing said clamp toward and away from said blade.

15. Apparatus according to claim 1 wherein said displacing means includes scissors-like grips with at least one grip movable toward and away from another of said grips to displace said clamp toward and away from said blade.

16. Ultrasonic surgical apparatus comprising:

a handpiece;

an ultrasonic element carried by said handpiece for generating ultrasonic vibration;

a surgical blade having an elongated edge carried by said handpiece and coupled to said ultrasonic element for receiving ultrasonic vibration therefrom for vibration in a longitudinal direction substantially parallel to said blade edge;

an accessory including a clamp assembly, means for releasably connecting said clamp assembly and said handpiece to one another, said clamp assembly including a clamp disposed in opposition to said blade and along one side thereof, when said accessory and said handpiece are connected to one another, for biasing tissue between the clamp and the blade for movement in a direction toward the blade and normal to the longitudinal direction of vibration of said blade; and

means carried by said accessory for selectively displacing said clamp toward and away from said blade.

17. Apparatus according to claim 16 wherein said means selectively displacing said clamp further includes means for pivoting said clamp toward and away from said blade.

18. Apparatus according to claim 17 wherein said blade has at least two elongated discrete edges spaced circumferentially from one another about an axis of the blade extending generally parallel to the longitudinal direction of vibration, said blade and said clamp being mounted for movement relative to one another to selectively locate one of said blade edges in an operative position relative to said clamp, and means carried by said accessory for relatively moving said blade and said clamp to locate said one of said blade edges in said operative position.

19. Apparatus according to claim 18 including means cooperable between said clamp assembly and said connecting means for selectively rotating said blade and said clamp about an axis generally parallel to the direction of vibration for locating said one of said blade edges in said operative position.

20. Apparatus according to claim 19 wherein said operative position of said blade edges is in opposition to said clamp.

21. Apparatus according to claim 18 wherein said operative position of said blade edges is in opposition to said clamp, said blade edges comprising respective first and second edges for cooperation with said clamp to provide respectively different cutting and coagulating characteristics.

22. Apparatus according to claim 21 including means carried by said accessory for relatively rotating said blade and said clamp about an axis generally parallel to the direction of vibration for selectively locating one of said first and second blade edges in said operative position, the axis of rotation being located such that the radial distance of said first blade edge from said axis is greater than the radial distance of said second blade edge from said axis, said clamp having a clamping surface with an elongated recess for receiving said first blade edge when said clamp lies in a closed position and surface portions for receiving said second blade edge when said clamp lies in the closed position, enabling the blade edges to lie generally parallel to said clamping surface when said one of said blade edges lies in said operative position.

23. Apparatus according to claim 22 wherein said clamping surface includes a plurality of serrations spaced from one another in a direction normal to the axis of rotation and said recess extends within said serrations in a direction parallel to the axis of rotation when said clamp lies in its closed position.

24. Apparatus according to claim 17 adapted for laparoscopic use, and including an extender interconnecting said ultrasonic element and said blade, a tube carried by said accessory and extending about and radially spaced from said extender, means for isolating the ultrasonic vibration transmitted from said ultrasonic element along said extender to said blade from said tube including means engageable between said tube and said extender at at least one vibratory node along said extender whereby dissipation of ultrasonic vibration along said extender by engagement with said tube is substantially minimized or precluded, said displacing means including means extending along said tube and operable from said housing for displacing said clamp toward and away from said blade.

25. Apparatus according to claim 16 wherein said blade and said clamp are mounted for movement relative to one another about an axis extending parallel to the longitudinal direction of vibration of said blade to locate said blade edge in an operative position relative to said clamp, and means carried by said apparatus for effecting relative movement of said blade and said clamp to locate said blade edges in said operative position.

26. Apparatus according to claim 16 wherein said clamp includes a clamping surface formed of a compliant material.

27. Apparatus according to claim 16 wherein said clamp includes a clamping surface formed of a polymeric compliant material, said clamping surface including a groove in said surface extending in a longitudinal direction generally parallel to and for receiving said elongated blade edge.

28. Apparatus according to claim 16 wherein said clamp includes a clamping surface formed of a polymeric compliant material, said clamping surface including a plurality of serrations spaced from one another and extending in a direction normal to the longitudinal direction of said elongated blade edge.

29. Apparatus according to claim 16 wherein said clamp includes a clamping surface formed of a compliant material, said clamping surface including a plurality of serrations spaced from one another and extending in a direction normal to the longitudinal direction of said elongated blade edge, said clamping surface also including a groove in said serrated clamping surface extending in a longitudinal direction generally parallel to and for receiving said elongated blade edge, said groove having a depth at least as great as said serrations.

30. Apparatus according to claim 16 including means cooperable between said accessory and said blade for rotationally aligning said blade edge and said clamp in a predetermined orientation relative to one another when said accessory and said handpiece are initially connected to one another.

31. Apparatus according to claim 16 including means cooperable between said accessory and said blade for longitudinally aligning said blade edge and said clamp in a predetermined orientation relative to one another when said accessory and said handpiece are initially connected to one another.

32. Apparatus according to claim 16 including means cooperable between said accessory and said blade for rotationally and longitudinally aligning said blade edge and said clamp in a predetermined orientation relative to one another when said accessory and said handpiece are initially connected to one another.

33. An accessory for an ultrasonic surgical apparatus having a handpiece carrying an ultrasonic element for generating ultrasonic vibration and a blade having an elongated edge and connected to said ultrasonic element for receiving ultrasonic vibration from said ultrasonic element for vibration in a longitudinal direction parallel to the blade edge comprising:

a clamp assembly including a clamp jaw carried for movement between clamp jaw open and clamp jaw closed positions, and a clamp jaw activating means for moving said clamp jaw from said open position to said closed position;

means carried by said accessory for releasably connecting said accessory and the handpiece to one another, said accessory, when connected to the handpiece, being configured to locate said clamp jaw in opposition to the blade and along one side thereof for biasing tissue between said clamp jaw and the blade for movement in a direction toward the blade and normal to the direction of vibration of said blade when said clamp jaw is moved toward said clamp jaw closed position.

34. An accessory according to claim 33 wherein said clamp jaw is carried by said clamp assembly for pivotal movement between said clamp jaw open and clamp jaw closed position.

35. An accessory according to claim 33 including a clamp assembly mount carrying said accessory connecting means, and means for connecting said clamp assembly and said clamp assembly mount to one another enabling relative rotation thereof about an axis to rotationally orient said clamp jaw and the blade relative to one another when the accessory and handpiece are connected one to the other.

36. An accessory according to claim 35 wherein said connecting means between said clamp assembly and said clamp assembly mount includes means for detenting said clamp assembly and said clamp assembly mount in selected rotational orientations relative to one another.

37. An accessory according to claim 33 wherein said clamp jaw activating means includes a pair of scissors-like grips carried by said clamp assembly with one of said grips being movable toward and away from the other of said grips and means interconnecting said one grip and said clamp jaw to move said clamp jaw toward said clamp jaw closed position in response to movement of said one grip toward said other grip.

38. An accessory according to claim 37 wherein said clamp assembly includes an elongated tube having an axis and a distal end, said clamp jaw being pivotally carried by said tube adjacent said distal end thereof for movement between said clamp jaw open position wherein said clamp jaw forms an angle with the axis of said tube and said clamp jaw closed position wherein said clamp jaw lies generally parallel to said axis, said interconnecting means including an actuating rod extending along said tube and connected to said clamp jaw.

39. An accessory according to claim 37 wherein said clamp assembly includes an elongated tube having an axis and a distal end, said clamp jaw being pivotally carried by said tube adjacent said distal end thereof for movement between said clamp jaw open position wherein said clamp jaw forms an angle with the axis of said tube and said clamp jaw closed position wherein said clamp jaw lies generally parallel to said axis, said interconnecting means including an actuating rod extending along said tube and connected to said clamp jaw, said tube having an elongated passage for receiving an extender carried by the handpiece when the accessory and the handpiece are connected to one another, said interconnecting means including a generally ring-shaped member pivotally carried by said clamp assembly and coupled to said one grip on one side of the pivotal axis thereof and to said actuating rod on an opposite side of the pivotal axis, the opening through said ring-shaped member lying in alignment with said passage wherein the extension shaft is receivable through said ring and into said passage when said accessory and the handpiece are connected to one another.

40. An accessory according to claim 33 wherein said clamp assembly includes an elongated tube having an axis and a distal end, said clamp jaw being pivotally carried by said tube adjacent said distal end thereof for movement between said clamp jaw open position wherein said clamp jaw forms an angle with the axis of said tube and said clamp jaw closed position wherein said clamp jaw lies generally parallel to said axis.

41. An accessory according to claim 33 wherein said clamp includes a clamping surface formed of a compliant material.

42. Ultrasonic surgical apparatus comprising:

a housing;

an ultrasonic element carried by said housing for generating ultrasonic vibration;

an elongated surgical blade carried by said housing and coupled to said ultrasonic element for receiving ultrasonic vibration therefrom for vibration in a longitudinal direction parallel to said blade;

a clamp carried by said apparatus in opposition to a portion of said blade for biasing tissue between the clamp and the blade portion for movement in a direction toward the blade portion, said clamp having a clamping surface formed of compliant material and in opposition to said blade portion; and

means for selectively displacing said clamp toward and away from said blade portion.