Fiber optic splice closure

• US 5,323,480 A
• Filed: 11/25/1992
• Issued: 06/21/1994
• Est. Priority Date: 11/25/1992
• Status: Expired due to Term

• Current Assignee: Tyco Electronics Corporation (TE Connectivity Ltd. (United Kingdom))
• Original Assignee: Raychem Limited (TE Connectivity Limited)
• Inventors: Mullaney, Julian S., Ray, Craig D., Moisson, Marc F., Wermke, Thomas H., Beauchamp, William N., Dhanik, Yogendra
• Primary Examiner(s): Lee, John D.
• Application Number:
  US07/981,590
• Time in Patent Office: 573 Days
• Field of Search: 385/109, 385/111, 385/134, 385/135, 385/136, 385/137
• US Class Current: 385/135
• CPC Class Codes: G02B 6/4442 Cap coupling boxes
• CPC Class Codes: G02B 6/4446 Cable boxes, e.g. splicing boxes with two or more multi fibre cables
• CPC Class Codes: G02B 6/4455 characterised by the way of extraction or insertion of the cassette in the distribution frame, e.g. pivoting, sliding, rotating or gliding
• CPC Class Codes: G02B 6/4471 Terminating devices demountable connectors G02B6/3807; Cable clamps

Abstract

A fiber optic splice closure includes a series of stacked splice trays pivotally secured within a housing, and oval shaped generally flexible transport tubes carrying the exposed optical fibers to the splice trays within the closure. The transport tubes have a differential flexibility to permit bending i a direction generally normal to the major dimension of the tube while preventing bending in a direction generally normal to the minor dimension of the tube. Accordingly, optical fiber ribbons carried by the transport tubes are protected from bending in a direction normal to their minor dimension. The splice trays are pivotally secured at one end to a bracket secured to an end cap of the housing. A hinge for each splice tray includes detents to hold an individual tray in a raised position to thereby facilitate access to an underlying tray. In addition, splice holders are provided on each splice tray and include a series of generally flexible walls extending outwardly from a base. The flexible walls further include hollow cavities to more readily accommodate splices of different sizes. A generally rigid shell with a predetermined pattern of openings therein is positioned to overlie the base carrying the flexible walls.

Claims

1. A fiber optic splice closure comprising:

a housing;

cable termination means connected to said housing for securing one or more fiber optic cables thereto;

a bracket connected to said housing;

a plurality of splice trays positioned within said housing, each splice tray having an end pivotally connected to said bracket and movable between a stacked position and a raised position to thereby facilitate access to an underlying splice tray; and

a plurality of generally flexible transport tubes extending from said cable termination means to said splice trays for carrying optical fibers from one or more fiber optic cables to respective splice trays, each of said transport tubes having a longitudinal axis and including means for imparting to said transport tube differential flexibility between first and second directions transverse to the longitudinal axis.

2. A fiber optic splice closure according to claim 1 wherein said means for imparting differential flexibility to each of said transport tubes comprises a predetermined cross-sectional shape therefor.

3. A fiber optic splice closure according to claim 1 wherein said means for imparting differential flexibility to each of said transport tubes comprises a generally oval cross-sectional shape therefor, and wherein said generally oval cross-sectional shape has a predetermined major dimension and a predetermined minor dimension to thereby impart greater flexibility for bending in the direction generally normal to the major dimension of each transport tube.

4. A fiber optic splice closure according to claim 3 wherein said oval cross-sectional shape of each of said transport tubes has opposing end wall portions and opposing side wall portions, and wherein said opposing end wall portions have a predetermined thickness greater than a predetermined thickness of said opposing side wall portions.

5. A fiber optic splice closure according to claim 3 wherein said oval cross-sectional shape of each of said transport tubes has a predetermined major interior dimension for receiving therein a fiber optic ribbon comprising a predetermined number of optical fibers arranged in side-by-side relation.

6. A fiber optic splice closure according to claim 3 wherein said oval cross-sectional shape of each of said transport tubes has a predetermined minor interior dimension for frictionally engaging therein a fiber optic loose buffer tube having an outside diameter within a predetermined range.

7. A fiber-optic splice closure according to claim 3 wherein each of said splice trays comprises a generally rectangular base and a pair of opposing side walls extending outwardly from said base for retaining slack portions of optical fibers adjacent thereto, and further comprising a wedge positioned in a corner formed by one of said side walls and said base for receiving thereagainst a side wall portion of one of said oval shaped transport tubes.

8. A fiber optic splice closure according to claim 1 further comprising hinge means for pivotally connecting each of said splice trays to said bracket, and wherein said hinge means includes detent means for releaseably locking a respective splice tray in the raised position.

9. A fiber optic splice closure according to claim 1 wherein said cable termination means includes guide means for guiding optical fibers from one or more optical fiber cables along a predetermined bend radius and to said transport tubes.

10. A fiber optic splice closure according to claim 9 wherein said guide means includes a base connected to said bracket and an arcuately shaped wall having the predetermined bend radius and extending outwardly from said base.

11. A fiber optic splice closure according to claim 10 wherein said guide means includes transport tube receiving means comprising a series of spaced apart walls extending outwardly from said base thereby defining a series of slots receiving therein said transport tubes.

12. A fiber optic splice closure according to claim 1 wherein said housing is generally cylindrical in shape.

13. A fiber optic splice closure according to claim 12 further comprising a slack storage tray positioned within said cylindrical housing, and wherein said slack storage tray includes a generally rectangular base and a pair of opposing side walls extending outwardly from said base at a predetermined obtuse angle generally following an adjacent curved portion of said cylindrical housing to thereby provide enlarged slack storage capacity for said slack storage tray.

14. A fiber optic splice closure according to claim 1 further comprising at least one splice holder positioned on each of said splice trays for securing thereto a plurality of optical fiber splices in side-by-side relation.

15. A fiber optic splice closure according to claim 14 wherein said at least one splice holder comprises:

a base; and

a series of spaced apart flexible walls extending outwardly from said base and defining a series of channels between adjacent pairs of said walls, each of said walls having a hollow cavity extending through a substantial portion thereof and being formed of a flexible material to thereby readily accommodate splices of different sizes within respective channels.

16. A fiber optic splice closure according to claim 15 wherein said base and said walls of said at least one splice holder are formed of integrally molded rubber.

17. A fiber optic splice closure according to claim 16 further comprising a rigid shell overlying said base of said at least one splice holder and having a predetermined pattern of openings therein corresponding to said series of spaced apart walls and through which said walls extend.

18. A fiber optic splice closure according to claim 1 wherein said housing includes an end cap, wherein said bracket is generally U-shaped, and wherein a leg of said U-shaped bracket is secured to said end cap thereby permitting one or more fiber optic cables to be routed through an opening of said U-shaped bracket to an opposite side of said housing.

19. A fiber optic splice closure according to claim 1 wherein each of said splice trays comprises a generally rectangular base and a pair of opposing side walls extending outwardly from said base for retaining slack portions of optical fibers adjacent thereto, and further comprising at least one pair of spaced apart ridges on an inner portion of each of said opposing side walls of said tray so as to permit insertion of a hooked probe between said ridges to thereby facilitate separation of a predetermined optical fiber or group of optical fibers from adjacent slack optical fibers.

20. A fiber optic splice closure comprising:

a housing;

cable termination means connected to said housing for securing one or more fiber optic cables thereto;

a splice tray positioned within said housing; and

at least one generally flexible transport tube extending from said cable termination means to said splice tray for carrying optical fibers from one or more fiber optic cables to said splice tray, said at least one transport tube having a longitudinal axis and including means for imparting to said transport tube differential flexibility between first and second directions transverse to the longitudinal axis.

21. A fiber optic splice closure according to claim 20 wherein said means for imparting differential flexibility to said at least one transport tube comprises a predetermined cross-sectional shape therefor.

22. A fiber optic splice closure according to claim 20 wherein said means for imparting differential flexibility to said at least one transport tube comprises a generally oval cross-sectional shape therefor, and wherein said generally oval cross-sectional shape has a predetermined major dimension and a predetermined minor dimension to thereby impart greater flexibility for bending in the direction normal to the major dimension of said at least one transport tube.

23. A fiber optic splice closure according to claim 22 wherein said oval cross-sectional shape of said at least one transport tube has opposing minor dimension end wall portions and opposing major dimension side wall portions, and wherein said opposing minor dimension end wall portions have a predetermined thickness greater than a predetermined thickness of said opposing major dimension side wall portions.

24. A fiber optic splice closure according to claim 22 wherein said oval cross-sectional shape of said at least one transport tube has a predetermined major interior dimension for receiving therein a fiber optic ribbon comprising a predetermined number of optical fibers arranged in side-by-side relation.

25. A fiber optic splice closure according to claim 22 wherein said oval cross-sectional shape of said at least one transport tube has a predetermined minor interior dimension for frictionally engaging therein a fiber optic loose buffer tube having an outside diameter within a predetermined range.

26. A fiber-optic splice closure according to claim 22 wherein said splice tray comprises a generally rectangular base and a pair of opposing side walls extending outwardly from said base for retaining slack portions of optical fibers adjacent thereto, and further comprising a wedge positioned in a corner formed by one of said side walls and said base for receiving thereagainst a side wall portion of one of said oval shaped transport tubes.

27. A fiber optic splice closure according to claim 20 wherein said housing is generally cylindrical in shape.

28. A fiber optic splice closure according to claim 27 further comprising a slack storage tray positioned within said cylindrical housing, and wherein said slack storage tray comprises a generally rectangular base and a pair of opposing side walls extending outwardly from said base at a predetermined obtuse angle generally following an adjacent curved portion of said cylindrical housing to thereby provide greater slack storage capacity for said slack storage tray.

29. A fiber optic splice closure according to claim 20 further comprising at least one splice holder positioned on said splice tray for securing thereto a plurality of optical fiber splices in side-by-side relation.

30. A fiber optic splice closure according to claim 29 wherein said at least one splice holder comprises:

a base; and

a series of spaced apart flexible walls extending outwardly from said base and defining a series of channels between adjacent pairs of said walls, each of said walls having a hollow cavity extending through a substantial portion thereof and being formed of a flexible material to thereby readily accommodate splices of different sizes within respective channels.

31. A fiber optic splice closure according to claim 30 wherein said base and said walls of said at least one splice holder are formed of integrally molded rubber.

32. A fiber optic splice closure according to claim 31 further comprising a rigid shell overlying said base of said at least one splice holder and having a predetermined pattern of openings therein corresponding to said series of spaced apart walls and through which said walls extend.

33. A fiber optic splice closure according to claim 20 wherein said splice tray comprises a generally rectangular base and a pair of opposing side walls extending outwardly from said base for retaining slack portions of optical fibers, and further comprising at least one pair of spaced apart ridges on an inner portion of each of said opposing side walls of said tray to permit insertion of a hooked probe between said ridges to thereby facilitate separation of a predetermined optical fiber or group of optical fibers from adjacent slack optical fibers.

34. A fiber optic splice closure comprising:

a housing;

cable termination means connected to said housing for securing one or more fiber optic cables thereto;

a splice tray positioned within said housing separately from said cable termination means; and

at least one generally flexible transport tube extending from said cable termination means to said splice tray for carrying optical fibers from one or more fiber optic cables to said splice tray;

said cable termination means including guide means for guiding optical fibers from one or more optical fiber cables along a predetermined bend radius to said at least one transport tube, said guide means including transport tube receiving means having a fiber fan-out area immediately prior thereto.

35. A fiber optic splice closure according to claim 34 wherein said guide means includes a base operatively connected to said housing and an arcuately shaped wall having the predetermined bend radius and extending outwardly from said base.

36. A fiber optic splice closure according to claim 35 wherein said transport tube receiving means comprises a series of spaced apart walls extending outwardly from said base defining a series of slots receiving therein said at least one transport tube.

37. A fiber optic splice closure according to claim 34 wherein said at least one transport tube has a longitudinal axis and has a predetermined cross-sectional shape for imparting to said transport tube differential flexibility between first and second directions transverse to the longitudinal axis.

38. A fiber optic splice closure according to claim 37 wherein the predetermined cross-sectional shape of said at least one transport tube is generally oval, and wherein said oval cross-sectional shape has a major dimension and a minor dimension to thereby impart greater flexibility for bending in the direction normal to the major dimension of said at least one transport tube.

39. A fiber optic splice closure according to claim 38 wherein said oval cross-sectional shape of said at least one transport tube has opposing end wall portions and opposing side wall portions, and wherein said opposing end wall portions have a predetermined thickness greater than a predetermined thickness of said opposing side wall portions.

40. A fiber optic splice closure according to claim 38 wherein said oval cross-sectional shape of said at least one transport tube has a predetermined major interior dimension for receiving therein a fiber optic ribbon comprising a predetermined number of optical fibers arranged in side-by-side relation.

41. A fiber optic splice closure according to claim 38 wherein said oval cross-sectional shape of said at least one transport tube has a predetermined minor interior dimension for frictionally engaging therein a fiber optic loose buffer tube having an outside diameter within a predetermined range.

42. A fiber optic splice closure according to claim 34 further comprising at least one splice holder positioned on said splice tray for securing thereto a plurality of optical fiber splices in side-by-side relation.

43. A fiber optic splice closure according to claim 42 wherein said at least one splice holder comprises:

a base; and

a series of spaced apart flexible walls extending outwardly from said base and defining a series of channels between adjacent pairs of said walls, each of said walls having a hollow cavity extending through a substantial portion thereof and being formed of a flexible material to thereby readily accommodate splices of different sizes within respective channels.

44. A fiber optic splice closure according to claim 43 wherein said base and said walls of said at least one splice holder are formed of integrally molded rubber.

45. A fiber optic splice closure according to claim 43 further comprising a rigid shell overlying said base of said at least one splice holder and having a predetermined pattern of openings therein corresponding to said series of spaced apart walls and through which said walls extend.

46. A fiber optic splice holder comprising:

a base;

a series of spaced apart flexible walls extending outwardly from said base and defining a series of channels between adjacent pairs of said walls, each of said walls having a hollow cavity extending through a substantial portion thereof and being formed on a flexible material to thereby readily accommodate splices of different sizes within respective channels, and

a rigid shell overlying said base and having a predetermined pattern of openings therein corresponding to said series of spaced apart walls and through which said walls extend.

47. A fiber optic splice holder according to claim 46 wherein said base and said walls are formed of integrally molded rubber.

48. A fiber optic splice holder according to claim 46 further comprising a pair of opposing solid flexible side walls extending outwardly from said base at peripheral opposing sides of said series of spaced apart walls.

49. A fiber optic splice holder according to claim 48 wherein said shell further comprises a pair of opposing generally rigid side walls adjacent an outer portion of said pair of opposing solid flexible side walls so as to substantially prevent outward flexing thereof.

50. A fiber optic splice holder comprising:

a pair of inserts arranged in spaced apart relation, each insert comprising a flexible base, and a series of spaced apart flexible walls extending outwardly from said base and integrally molded therewith, said series of spaced apart walls defining a series of channels between adjacent pairs of said walls, each of said walls being formed of a flexible material to thereby readily accommodate splices of different sizes within respective channels; and

a rigid shell overlying both of said bases of said pair of inserts and having a predetermined pattern of openings therein corresponding to said series of spaced apart walls and through which said walls extend.

51. A fiber optic splice holder according to claim 50 wherein each of said walls of said pair of inserts has a hollow cavity extending through a substantial portion thereof.

52. A fiber optic splice holder according to claim 50 wherein each of said inserts further comprises a pair of opposing solid flexible side walls extending outwardly from said flexible base at peripheral opposing sides of said series of spaced apart walls, and wherein said pair of side walls is integrally molded with said flexible base.

53. A fiber optic splice holder according to claim 52 wherein said shell further comprises a pair of opposing generally rigid side walls adjacent an outer portion of said pair of opposing solid flexible side walls of said pair of inserts so as to substantially prevent outward flexing thereof.