Apparatus and method for controlling speed of suction motor in vacuum cleaner

• US 5,323,483 A
• Filed: 06/25/1992
• Issued: 06/21/1994
• Est. Priority Date: 06/25/1991
• Status: Expired due to Term

• Current Assignee: Goldstar Jewellery LLC
• Original Assignee: Goldstar Jewellery LLC
• Inventors: Baeg, Seung M.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): MARTIN, DAVID S
• Application Number:
  US07/904,486
• Time in Patent Office: 726 Days
• Field of Search: 388/811, 388/804, 388/809-815, 388/907.5, 15/319, 15/339
• US Class Current: 388/811
• CPC Class Codes: A47L 9/2815 using optical detectors
• CPC Class Codes: A47L 9/2842 Suction motors or blowers
• CPC Class Codes: A47L 9/2857 User input or output elements for control, e.g. buttons, switches or displays
• CPC Class Codes: G01F 1/661 using light
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Abstract

The speed of the suction motor in a vacuum cleaner can automatically be controlled according to the size and amount of the sucked dust on floors, carpets and the like to be cleaned. The amount of dust being sucked is detected, pulse signals corresponding to the detected amount of the sucked dust are output, a duty cycle of the output pulses is calculated for a predetermined period of time, the amount of dust according to the calculated duty cycle is calculated and a firing angle of the suction motor is controlled based on the calculated values of the amount of dust. Power consumption and noise in the vacuum cleaner are reduced and the user can exactly plan his or her cleaning schedule in consideration of the amount of dust. Further, the current speed of the suction motor is displayed on the display, thereby enabling the user to exactly recognize the current amount of dust.

Claims

1. An apparatus for controlling speed of a suction motor in a vacuum cleaner, comprising:

dust detecting means, disposed in a suction port of the vacuum cleaner, for detecting an amount of dust being sucked through said suction port and for outputting electrical output signals corresponding to the detected amount of the dust being sucked;

waveform shaping means for transforming the output signals from said dust detecting means into rectangular pulses proportional to the amount of dust; and

speed control means for calculating a duty cycle of the rectangular pulses outputted from the waveform shaping means during a sampling time, for calculating a desired speed value of the suction motor as a constant multiplied by the duty cycle, and for controlling the speed of the suction motor in accordance with the desired speed value.

2. The apparatus for controlling speed of a suction motor in a vacuum cleaner, as set forth in claim 1, wherein said waveform shaping means includes:

a differentiator for differentiating the output signals from said dust detecting means and for outputting differentiated signals; and

a comparator for comparing the differentiated signals output from said differentiator with a predetermined reference value and outputting the rectangular pulses as a result of the comparison.

3. The apparatus for controlling speed of a suction motor in a vacuum cleaner, as set forth in claim 1, wherein said speed control means includes:

a sampling time controller for controlling the sampling time during which the duty cycle of the rectangular pluses is calculated;

a duty cycle calculator for calculating the duty cycle of the rectangular pulses which are outputted form said waveform shaping means during the sampling time under the control of said sampling time controller, the duty cycle being indicative of the amount of dust being sucked;

a desired speed value calculator for calculating the desired speed value based on the calculated duty cycle from said duty cycle calculator; and

a firing angle controller for controlling a firing angle of a drive current to the suction motor in accordance with the calculated desired speed value from said desired speed value calculator to control the speed of the suction motor.

4. The apparatus for controlling speed of a suction motor in a vacuum cleaner, as set forth in claim 3, wherein said duty cycle calculator calculates the duty cycle by counting the time at which the rectangular pulses are at a high level during the sampling time producing a count, and dividing the count by the sampling time.

5. The apparatus for controlling speed of a suction motor in a vacuum cleaner, as set forth in claim 1, further comprising:

display means for displaying the speed of the suction motor and the amount of dust.

6. The apparatus for controlling speed of a suction motor in a vacuum cleaner, as set forth in claim 5, wherein said speed control means further includes a display controller for controlling the speed and the amount of dust displayed in said display means in accordance with the calculated desired speed value.

7. A method of controlling speed of a suction motor in a vacuum cleaner, comprising:

a dust detecting step of detecting an amount of dust being sucked and outputting pulses corresponding to the detected amount of the dust being sucked;

a sampling time counting step of counting a predetermined period of time;

a duty cycle calculating step of calculating a duty cycle of the output pulses during the sampling time; and

a suction motor speed controlling step of controlling the rotation speed of the suction motor as a function of only one variable, said variable being the duty cycle calculated at said duty cycle calculating step.

8. The method of controlling speed of a suction motor in a vacuum cleaner, as set forth in claim 7, wherein said duty cycle calculating step includes:

a high level pulse time counting step of determining whether the output pulses at said dust detecting step are high and counting the corresponding high level holding intervals of the output pulses if the output pulses at said dust detecting step are high, producing counted values;

a step of determining whether the predetermined period of time has been counted at said predetermined time counting step and stopping the counting of the high level holding intervals of the output pulses if the predetermined period of time has been counted; and

a step of determining the duty cycle by dividing the counted values of the high level holding intervals of the output pulses by the predetermined period of time.

9. The method of controlling speed of a suction motor in a vacuum cleaner, as set forth in claim 7, wherein said duty cycle calculating step includes:

a high level holding interval counting step of determining whether an output pulse at said dust detecting step is high and counting the corresponding high level holding interval of the output pulse if the output pulse at said dust detecting step is high;

a cumulating step of determining during the counting of the high level holding interval of the output pulse whether the current level of the output pulse is a falling edge, stopping the counting of the high level holding interval of the output pulse if the level of the output pulse is a falling edge, dividing the counted value of the high level holding interval by the predetermined period of time to create a resulting value, cumulating the resulting value for each output pulse within the predetermined period of time, and resetting the count of the high level holding interval;

a step of determining whether the predetermined period of time has been counted at said predetermined time counting step and if the output pulse at said dust detecting step is not high or a falling edge returning to said high level holding interval of the output pulse counting step if the predetermined period of time counted at said predetermined time counting step is less than the predetermined period of time; and

a step of stopping the counting of the high level holding interval of the output pulse if the predetermined period of time counted at said predetermined time counting step is equal to or greater than the predetermined period of time, dividing the counted value of the high level holding interval by the predetermined period of time to create a resulting value, cumulating the resulting value, resetting the count of the high level holding interval and then proceeding to said suction motor speed controlling step.

10. The method of controlling speed of a suction motor in a vacuum cleaner, as set forth in claim 7, wherein said suction motor speed controlling step includes:

a firing angle determining step of determining a desired firing angle of a drive current to the suction motor based on the duty cycle calculated at said duty cycle calculating step; and

a speed controlling step of controlling the rotation speed of the suction motor based on the desired firing angle determined at said firing angle determining step.

11. A method of controlling speed of a suction motor in a vacuum cleaner, comprising the steps of:

(a) detecting an amount of dust being sucked and outputting pulse signals corresponding to the detected amount of the sucked dust;

(b) calculating a duty cycle of the output pulses at said dust detecting step for a predetermined period of time corresponding to the amount of dust sucked during said predetermined period of time and calculating a desired speed of the suction motor as a function of only one variable, said variable being the duty cycle;

(c) controlling the rotation speed of the suction motor to equal the calculated desired speed; and

(d) performing steps (a), (b), and (c) repeatedly in the operation of the vacuum cleaner.

12. A method of controlling speed of a suction motor in a vacuum cleaner, comprising the steps of:

(a) detecting an amount of sucked dust and outputting pulse signals corresponding to the detected amount of the sucked dust;

(b) counting a predetermined period of time;

(c) accumulating high level holding intervals of the interval pulses at said dust detecting step for the predetermined period of time which is counted at said predetermined time counting step;

(d) controlling the rotation speed of the suction motor to equal the product of the accumulated high level holding intervals multiplied by a constant; and

(e) a step of performing steps (a), (b), (c), and (d) repeatedly in operation of the vacuum cleaner.

13. A method for controlling the speed of a motor in a vacuum comprising the steps of:

(a) detecting objects to be vacuumed;

(b) creating electrical pulses having two states based upon the detected objects;

(c) calculating a value representing a first length of time the electrical pulses have been in one of said two states during a second continuous length of time; and

(d) controlling the speed of said motor as a function of only one variable, said variable being said calculated value.

14. The method of claim 13 wherein step (d) includes controlling the speed of said motor to equal the product of a constant multiplied by said calculated value.

15. The method of claim 14 wherein step (a) includes detecting objects using infrared sensors in a suction part of said vacuum, said infrared sensors having an output signal.

16. The method of claim 15 wherein step (b) includes differentiating the output signal of the infrared sensors, comparing the differentiated output signal with a predetermined value and outputting a first state of the electrical pulse when said differentiated signal is less than said predetermined value and a second state of the electrical pulse when said differentiated signal is greater than said predetermined value.

17. The method of claim 13, wherein step (c) includes running a timer for said second continuous length of time.

18. An apparatus for controlling the speed of a motor in a vacuum comprising:

sensors for sensing objects to be vacuumed;

electrical pulse generating means for generating electrical pulses responsive to said sensors, said electrical pulses having two states;

value calculating means for calculating a value representing a first length of time the electrical pulses have been in one of said two stats during a second continuous length of time;

a controller for controlling the speed of said motor as a function of only one variable, said variable being said calculated value.

19. The apparatus of claim 18 wherein said sensors are infrared sensors.

20. The apparatus of claim 18 wherein said electrical pulse generating means includes a differentiator and a comparator.

21. The apparatus of claim 18 wherein the value calculating means includes a timer.

22. An apparatus for controlling rotation speed of a suction motor in a vacuum cleaner, comprising:

means for detecting dust being sucked through a suction port and generating an electrical signal corresponding to size and an amount of said dust;

waveform shaping means for changing said electrical signal into a pulse signal in a rectangular waveform;

a sampling time controller for controlling a predetermined sampling time;

a duty cycle calculator for calculating a duty cycle for said sampling time by counting a time when said electrical signal is at high level during a predetermined sampling time and dividing a sum of said time by said sampling time;

means for obtaining a desired rotation speed value for said suction motor in response to said duty cycle calculator; and

means for controlling said rotation speed of said suction motor in accordance with said desired rotation speed value.

23. The apparatus as claimed in claim 22, wherein said waveform shaping means comprises:

a differentiator for differentiating said electrical signal; and

a comparator for comparing said differentiated electrical signal with a predetermined reference value and outputting said pulse signal in said rectangular waveform.

24. The apparatus as claimed in claim 22, wherein said speed control means comprises a firing angle controller for controlling a firing angle of a drive current being supplied into said suction motor.

25. The apparatus as claimed in claim 22, further comprising means for displaying said rotation speed of said suction motor and said amount of said dust.

26. A method of controlling a rotation speed of a suction motor in a vacuum cleaner, comprising the steps of:

a) detecting dust being sucked through a suction port and generating an electrical signal corresponding to a size and an amount of said dust;

b) changing said electrical signal into a rectangular waveform pulse signal;

c) counting a predetermined sampling time;

d) counting a time when said pulse signal is at high level during said sampling time;

e) calculating a duty cycle for said sampling time when said sampling time has lapsed, by dividing a sum of said time by said sampling time;

(f) obtaining a desired rotation speed value for said suction motor based on said duty cycle calculated; and

g) controlling said rotation speed of said suction motor in accordance with said desired rotation speed value.

27. The method as claimed in claim 26, wherein said counting step d) comprises:

checking whether said sampling time has lapsed;

checking whether said pulse signal is at high level;

counting said time if said sampling time has not lapsed and said pulse signal is at high level; and

stopping said counting if said sampling time has lapsed or if said pulse is at low level.

28. The method as claimed in claim 26, wherein said counting step d) comprises:

checking whether said sampling time has lapsed;

checking whether said pulse signal is at ascending edge or at descending edge;

starting counting said time if said sampling time has not lapsed and said pulse signal is at ascending edge; and

stopping said counting if said sampling time has lapsed or said pulse is at descending edge.

29. The method as claimed in claim 26, wherein said speed controlling step g) comprises:

determining a desired firing angle of a drive current being supplied into said suction motor in accordance with said desired rotation speed value to control said rotation speed of said suction motor; and

controlling said drive current according to said desired firing angle to control said speed of said suction motor.