Air conditioners

• US 5,323,620 A
• Filed: 01/22/1993
• Issued: 06/28/1994
• Est. Priority Date: 01/23/1992
• Status: Expired due to Fees

• Current Assignee: IMI Air Conditioning Limited
• Original Assignee: IMI Air Conditioning Limited
• Inventors: Wood, Robert
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US08/007,869
• Time in Patent Office: 522 Days
• Field of Search: 62/188, 137/392, 417/36
• US Class Current: 62/188
• CPC Class Codes: F24F 13/22 Means for preventing condensation or evacuating condensate
• CPC Class Codes: F24F 2140/30 Condensation of water from cooled air
• CPC Class Codes: F25D 21/14 Collecting or removing condensed and defrost water; Drip trays
• CPC Class Codes: G01F 23/247 for discrete levels
• CPC Class Codes: Y10T 137/7306 Electrical characteristic sensing

Abstract

An air conditioner condensate sump pump controller comprising a self heated PTC resistor located in the sump including an ambient compensation circuit. When the condensate reaches the resistor level due to decreased resistance the sump pump is energized reduce the condensate level.

Claims

1. An air conditioner comprising:

a sump for collecting condensate that forms during the cooling of air-passing, in use, through the conditioner, and

an electrically-driven pump for periodically pumping said condensate from the sump when the condensate level in the sump, as determined by a level detection device, rises to a pre-determined level,

wherein said level detection device comprises a first positive temperature coefficient (PTC) resistor located at said pre-determined level, an electrical power supply for providing power to said resistor so as to cause said resistor to heat up and operate, when surrounded by air, substantially at a critical temperature thereof, and detection and control means to detect the reduction in resistance of the resistor upon the condensate reaching said pre-determined level and as a consequence to cause the pump to operate, and to cause the pump to stop when the resistor has re-attained said critical temperature consequent on a drop in the condensate level,

said detection and control means including an ambient temperature compensation circuit to ensure correct operation of the pump at any ambient air temperature within pre-determined upper and lower limits.

2. An air conditioner according to claim 1 wherein said first PTC resistor is mounted in a housing that supports a duct having a lower open end located adjacent to the base of said sump and an upper end connected to said pump, said condensate being pumped from the sump via said duct.

3. An air conditioner according to claim 2 wherein said first PTC resistor is located in a first thermally conductive, depending sheath forming part of the housing.

4. An air conditioner according to claim 1 further comprising a fail-safe level detecting device comprising a second PTC resistor located at a higher level in the sump than said pre-determined level, said second PTC resistor being effective, in conjunction with a control circuit, in preventing the formation of further condensate in the event that the condensate level in the sump reaches said higher level.

5. An air conditioner according to claim 4 wherein formation of further condensate is prevented by causing the air conditioner to switch off completely or to discontinue its cooling function.

6. An air conditioner according to claim 4 wherein said second PTC resistor is mounted in the housing recited in claim 2.

7. An air conditioner according to claim 6 wherein said second PTC resistor is located in a second, thermally conductive, depending sheath forming part of said housing.

8. An air conditioner according to claim 4 including circuit means for continuously monitoring operation of said fail-safe level detecting device, said circuit means being operative to switch off the air conditioner completely or to discontinue its cooling function in the event that the circuit means detects an operating fault in said fail-safe level detecting device.

9. An air conditioner according to claim 2 wherein the pump is arranged to pump condensate from the sump at such a rate that said first PTC resistor will re-heat and cause the pump to be switched off whilst the condensate level is still above the lower open end of said duct.

10. An air conditioner according to claim 1 wherein said ambient temperature compensation circuit includes a negative temperature coefficient resistor exposed to ambient air temperature.