Emergency power system for capacitor start motors

• US 5,325,034 A
• Filed: 01/07/1992
• Issued: 06/28/1994
• Est. Priority Date: 01/07/1992
• Status: Expired due to Fees

• Current Assignee: Deceased, William R. Reynolds, Renata C. Reynolds
• Original Assignee: Deceased, William R. Reynolds, Renata C. Reynolds
• Inventors: Reynolds, deceased, William R., Reynolds, executor, by Renata C.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): Cabeca, John W.
• Application Number:
  US07/817,550
• Time in Patent Office: 903 Days
• Field of Search: 318/782, 318/794, 318/795, 318/754, 318/751, 318/466, 318/787, 318/762, 318/749, 318/747, 318/786, 361/23, 361/51, 361/54, 361/55, 323/276
• US Class Current: 318/782
• CPC Class Codes: H02J 9/062 for AC powered loads
• CPC Class Codes: H02P 25/04 Single phase motors, e.g. capacitor motors

Abstract

An emergency power circuit powers an induction motor which has at least first and second windings. The motor is normally operating at a normal speed determined by connection to commercial frequency power line, but which is subject to failure. During failure the emergency power circuit is used to supply emergency power from a DC storage battery. An inverter is supplied by the battery and has an output connectable to the motor. A control circuit for the inverter establishes a first frequency to run the motor at a running speed which is considerably less than the normal speed. Single, two-phase and three-phase systems are disclosed as well as a soft start system to start the motor at about one-fourth speed and run it at one-half speed. Preferably a high frequency oscillator is used with the frequency divided dozen to operate the motor at a speed below normal 60 Hz energization speed. The foregoing Abstract is merely a resume of general applications, it is not a complete discussion of all principles of operation or applications, and is not to be construed limitation on the scope of the claimed subject matter.

Claims

1. An emergency power circuit for an induction motor having at least first and second windings, said motor normally operating at a normal speed determined by connection to a commercial frequency power line subject to failure, comprising, in combination:

an emergency power DC storage battery;

inverter means supplied by said battery and having output terminals connectable to said motor;

a control circuit for said inverter means; and

said control circuit establishing a run frequency to run said motor at a running speed considerably less than said normal speed.

2. An emergency power circuit as set forth in claim 1, including sensor means responsive to current in one of said motor windings to be responsive to a stall condition of said motor to inhibit output from said inverter means to said motor.

3. An emergency power circuit as set forth in claim 1, wherein said motor is a capacitor-start single phase motor.

4. An emergency power circuit as set forth in claim 1, wherein said motor is a capacitor-start capacitor-run motor.

5. An emergency power circuit as set forth in claim 1, wherein said motor is a single phase motor with the first and second windings displaced in space, and said inverter means includes a division to supply two outputs out of phase.

6. An emergency power circuit as set forth in claim 1, wherein said motor is a two-phase motor, and said inverter means includes a divider to supply two outputs substantially 90°

out of phase.

7. An emergency power circuit as set forth in claim 1, wherein said motor is a three phase motor, and said inverter means includes a divider to supply three outputs mutually operating 120°

out of phase.

8. An emergency power circuit according to claim 1, wherein said control circuit establishes a start frequency lower than said frequency to start the motor at a starting speed less than said running speed.

9. An emergency power circuit as set forth in claim 8, wherein said inverter means starts the motor for lifting loads at said starting speed, and during lowering of the load, the load is overhauling to cause the motor to act as a generator forcing power back through the inverter means, and said control circuit supplying a generating frequency for starting the motor as a generator at about said running speed.

10. An emergency power circuit as set forth in claim 9, wherein after said motor is started with a lifting load it runs at approximately one-half speed minus slip, and wherein said motor acting as a generator is started and runs overhauling loads at approximately one-half speed plus slip.

11. An emergency power circuit as set forth in claim 8, wherein said starting and running speeds are in the order of one-fourth and one-half normal motor speeds, respectively.

12. An emergency power circuit as set forth in claim 8, including means after starting to gradually change from said starting to said running speed.

13. An emergency power circuit as set forth in claim 8, including a capacitor charged through a resistor with the charging of the capacitor increasing a frequency of the inverter means.

14. An emergency power circuit as set forth in claim 1, including an oscillator to develop an oscillator frequency for said running speed.

15. An emergency power circuit as set forth in claim 14, wherein said oscillator is a relaxation oscillator.

16. An emergency power circuit as set forth in claim 14, wherein said oscillator frequency is reduced by a divider to achieve a reduced frequency controlling said running speed.

17. An emergency power circuit as set forth in claim 16, including a transformer connected as part of said inverter means and said transformer operated at said oscillator frequency for reduction of size and weight of said transformer.

18. An emergency power circuit according to claim 1, further comprising:

a first capacitor connected across at least one of the windings;

a second capacitor connectable across at least one of the windings; and

means for connecting the second capacitor across at least one of the windings responsive to a failure of the commercial power.

19. An emergency power circuit according to claim 18, further comprising means for disconnecting the first and second capacitors from the windings after a starting current of the motor falls below a selected magnitude after starting.

20. An emergency power circuit according to claim 19, further comprising a third capacitor connected across at least one of the windings.

21. An emergency power circuit according to claim 20, further comprising a regeneration circuit connected to an output of the inverter, thereby charging the battery.

22. An emergency power circuit according to claim 1, further comprising a regeneration circuit connected to an output of the inverter, thereby charging the battery.

23. A method of operating an induction motor having a starting capacitance connectable across a winding of the motor comprising the steps of:

providing a first power source to the motor at a normal frequency;

providing a second power source at an emergency frequency substantially lower than said normal frequency;

connecting the second power source to the motor upon a failure of the first power source and a request for motor action; and

changing the starting capacitance of the motor to correspond to whichever of the first and second power sources is connected to the motor.