Apparatus and method for detection of latent faults in redundant systems

• US 5,325,062 A
• Filed: 07/10/1992
• Issued: 06/28/1994
• Est. Priority Date: 07/10/1992
• Status: Expired due to Fees

• Current Assignee: Radisys Corporation (Reliance Industries Limited)
• Original Assignee: Sequoia Systems, Inc. (Reliance Industries Limited)
• Inventors: Bachand, Gerard E., Goodwin, Peter A.
• Primary Examiner(s): Wieder, Kenneth A.
• Assistant Examiner(s): BROWN, GLENN WARNER
• Application Number:
  US07/911,510
• Time in Patent Office: 718 Days
• Field of Search: 324/500, 324/527, 324/537, 324/548, 324/549, 324/602, 324/609, 324/133, 324/550
• US Class Current: 324/537
• CPC Class Codes: H02H 3/05 with means for increasing reliability, e.g. redundancy arrangements for logic circuits H03K19/003
• CPC Class Codes: H02H 3/24 responsive to undervoltage or no-voltage H02H3/207 takes precedence
• CPC Class Codes: H02H 3/243 for DC systems
• CPC Class Codes: H02J 9/061 for DC powered loads

Abstract

Apparatus and method are provided for fault detecting in an electrical system such as a redundant or fault-tolerant system. A current receiving device connected in shunt or in series in such a system draws electric current from the electrical system being monitored. During normal operation, while current is still flowing properly through the system being monitored, an appropriate indication such as a continued series of pulses is generated, which is interpreted as indicating proper operation. If that current flow is cut off, indicating a fault condition, then the apparatus and method provide an appropriate signal (such as cutoff of the series of pulses) to a communication system which provides an appropriate indication to an external location. The current receiving device can be a relaxation oscillator together with another device which can be a pulse generator, an L-C energy transfer arrangement, a bridge circuit including an inductor, a two-winding inductor or a capacitor. The latter such device can be connected in shunt or in series with the electrical system being monitored. The relaxation oscillator is connected in shunt with the system being monitored. The communication device can, for example, be a photoemitter in combination with a photodetector, or could alternatively be a two-winding transformer.

Claims

1. Apparatus for fault detection in an electrical system that includes a power source connected to at least one electrical component capable of failure, said apparatus comprising:

test signal generation means, connected to the electrical system to form an electrical circuit path including the at least one component, for generating a first signal and for applying the first signal to the path such that the first signal passes through the at least one component; and

receiver means, connected to said test signal generation means via said path, for producing a second signal, indicative of whether the first signal is present in said path during a predetermined period of time,

wherein failure of the at least one component prevents passage of the first signal on said path.

2. Apparatus as recited in claim 1 wherein said test signal generation means comprises a pulse generator.

3. Apparatus as recited in claim 2, further comprising:

a retriggerable multivibrator receiving the second signal and having a duration of operation equal to at least one pulse interval of said pulse generator.

4. Apparatus as recited in claim 1 wherein said receiver means comprises communication means for providing the second signal to a location where the second signal can be monitored.

5. Apparatus as recited in claim 4, wherein said communication means comprises an optical coupler converting the first signal to an optical signal and then reconverting the optical signal into the second signal representative of the first signal.

6. Apparatus as recited in claim 4, wherein said communication means comprises:

a transmitter responsive to the first signal for converting the first signal to a transmitted signal; and

a receiver responsive to the transmitted signal for converting the transmitted signal into the second signal representative of the first signal.

7. Apparatus as recited in claim 4 wherein said communication means comprises an electrical transformer.

8. Apparatus as recited in claim 1 wherein said test signal generation means comprises means connected to the electrical system for receiving power therefrom.

9. Apparatus as recited in claim 8 wherein said means for receiving power comprises a relaxation oscillator connected to the electrical system to receive current therefrom.

10. Apparatus as recited in claim 9 wherein said relaxation oscillator is adapted to be connected in shunt across at least a portion of the electrical system including the at least one electrical component.

11. Apparatus as recited in claim 1 wherein said test signal generation means comprises:

sensing means for sensing current flow in at least a portion of an electrical system, and for producing a sensing signal indicative of whether instantaneous current flow is present in the electrical system;

a first resistor connected to one side to receive the sensing signal;

a field effect transistor having a gate electrode connected to the other side of said first resistor and further having first and second electrodes;

a first zener diode connected between said gate electrode and said second electrode of said field effect transistor;

a second zener diode connected between said first electrode and said second electrode of said field effect transistor;

a capacitor connected to one side to said first electrode;

an inductor connected between said second electrode and the other side of said capacitor;

a diode connected between said first electrode and said receiver means; and

a second resistor connected between said first electrode and said receiver means.

12. Apparatus as recited in claim 1 wherein said test signal generation means comprises:

sensing means for sensing current flow in at least a portion of an electrical system, and for producing a sensing signal indicative of whether instantaneous current flow is present in the electrical system;

a first resistor connected on one side to receive the sensing signal;

a field effect transistor having a gate electrode connected to the other side of said first resistor and having first and second electrodes;

a zener diode connected between said gate electrode and said second electrode of said field effect transistor;

a capacitor connected at one side to said first electrode of said field effect transistor;

an inductor connected between the other side of said capacitor and said second electrode of said field effect transistor;

a diode connected between said capacitor and said receiver means for providing the condition signal to said receiver means; and

a second resistor connected between said first electrode and said receiver means.

13. Apparatus as recited in claim 1 wherein said test signal generation means comprises:

sensing means for sensing current flow in at least a portion of an electrical system, and for producing a sensing signal indicative of whether instantaneous current flow is present in the electrical system;

a transformer having first, second and third windings, said first winding being connected to receive the sensing signal from said sensing means;

a transistor having a base electrode, an emitter electrode and a collector electrode, said transistor being connected at its base and emitter electrodes across said second winding of said transformer;

a second transistor having a base electrode, an emitter electrode and a collector electrode, said second transistor being connected at its base and emitter electrodes across said third winding of said transformer;

an inductor connected between said emitter electrode of said second transistor and said collector electrode of said first transistor;

a first diode connected between said emitter electrode of said first transistor and said emitter electrode of said second transistor;

a second diode connected between said collector electrode of said first transistor and said receiver means for providing a condition signal to said receiver means; and

a zener diode connected between said emitter electrode of said second transistor and the input of said receiver means;

wherein said collector electrode of said second transistor is connected to said receiver means.

14. Apparatus as recited in claim 1 wherein said test signal generation means comprises:

sensing means for sensing current flow in at least a portion of an electrical system, and for producing a sensing signal indicative of whether instantaneous current flow is present in the electrical system;

a transformer having at least first and second windings, said first winding being connected to receive the sensing signal;

a diode connected on one side to one side of said second winding; and

a zener diode connected between the other side of said second winding and the other side of said diode;

wherein said other side of said second winding is connected to said receiver means to provide a condition signal thereto.

15. Apparatus as recited in claim 1 wherein said test signal generation means comprises:

sensing means for sensing current flow in at least a portion of an electrical system, and for producing a sensing signal indicative of whether instantaneous current flow is present in the electrical system;

a first resistor connected at one side to receive the sensing signal;

a transistor having a base electrode, an emitter electrode and a collector electrode, said gate electrode being connected to the other side of said first resistor;

a capacitor connected at one side to said collector electrode;

a second resistor connected at one side to said collector electrode;

a trigger device connected between the other side of said capacitor and the other side of said second resistor;

a first diode connected at one side to the other side of said capacitor;

a third resistor connected between the other side of said first diode and the other side of said second resistor;

a second diode connected between the other side of said capacitor and an input to said receiver means, said second diode being connected across said receiver means; and

a second capacitor connected between the input of said receiver means and said emitter electrode.

16. Apparatus as recited in claim 1 wherein said test signal generation means comprises:

sensing means for sensing current flow in at least a portion of an electrical system, and for producing a sensing signal indicative of whether instantaneous current flow is present in the electrical system;

a first transformer including at least first, second and third windings;

a second transformer including at least first, second and third windings, wherein one side of said first winding of said first transformer is connected to one side of said first winding of said second transformer and wherein one side of said second winding of said first transformer is connected to one side of said second winding of said second transformer and wherein the other side of said second winding of said first transformer and the other side of said second winding of said second transformer together produce a condition signal;

a first resistor connected on one side to receive the sensing signal;

a transistor having a base electrode, an emitter electrode and a collector electrode, wherein said base electrode is connected to the other side of said first resistor;

a second resistor connected between said collector electrode and the other side of said first winding of said first transformer; and

a third resistor connected between said collector and the other side of said first winding of said second transformer;

said third windings each being adapted to be connected in series with the electrical system.

17. Apparatus for providing electrical power to a load, comprising:

a voltage source;

a bus connected to said voltage source and adapted to be connected across the load;

at least one electrical component incorporated into said bus and capable of failure resulting in an inoperable condition;

sensing means for sensing presence of instantaneous current flow in said bus and for producing a sensing signal indicative thereof;

first signal generating means, responsive to the sensing signal and connected to said bus, for generating a test signal on a circuit path through at least a portion of said bus including said at least one electrical component; and

second signal generating means, connected to said circuit path and responsive to whether the test signal is present on said circuit path during a predetermined period of time, for producing a condition signal, indicative of whether said electrical system is operating properly.

18. An electrical system as recited in claim 17 wherein said sensing means comprises a relaxation oscillator connected in shunt across said bus.

19. An electrical system as recited in claim 17 wherein:

said first signal generating means is connected in series with said second signal generating means;

and said first signal generating means and said second signal generating means are together connected in shunt across said bus.

20. An electrical system as recited in claim 17 wherein said first signal generating means is connected in series with said bus.

21. Apparatus for detecting failure of an electrical component connected in an electrical circuit, said apparatus comprising:

test signal generation means connected to said electrical circuit, for generating a test signal; and

receiver means, responsive to said test signal, for generating a no fault signal, said receiver means connected to said electrical circuit, said test signal generation means and said receiver means being connected in a closed circuit path including said electrical component so that said test signal travels from said test signal generation means around said circuit path through said electrical component to said receiver means.

22. Apparatus for detecting failure of an electrical component according to claim 21 wherein said electrical circuit includes a power supply and said test signal generation means draws electrical power from said power supply so that an interruption in said electrical circuit between said power supply and said test signal generation means causes said interrogation means to stop generating said test signal generation signal.

23. Apparatus for detecting failure of an electrical component according to claim 21 wherein said test signal generation signal is a pulse and said test signal generation means comprises means for periodically generating said test signal generation signal.

24. Apparatus for detecting failure of an electrical component connected in an electrical circuit between a power source and a load, said apparatus comprising:

a pulse generator connected to said electrical circuit between said power source and said electrical component, said pulse generator periodically generating test pulses; and

pulse receiver means responsive to each of said test pulses for generating a no fault signal, said pulse receiver means connected to said electrical circuit between said load and said power source, so that said test pulses travel from said pulse generator through said electrical component to said pulse receiver means.

25. Apparatus for detecting failure of an electrical component according to claim 24 further comprising means for preventing said test pulses from passing through said power source.

26. Apparatus for detecting failure of an electrical component according to claim 24 wherein said pulse generator comprises means for periodically generating current pulses.

27. Apparatus for detecting failure of an electrical component according to claim 24 further comprising means for shunting said test pulses around said load.

28. A method for fault detection in an electrical system that includes a power source connected to at least one electrical component capable of failure, said method comprising the steps of:

generating a first signal and applying the first signal to an electrical circuit path that includes the at least one electrical component such that the first signal passes through the at least one electrical component; and

producing a second signal, indicative of whether the first signal is present in the path during a predetermined period of time,

wherein failure of the at least one component prevents presence of the first signal in the path.

29. A method as recited in claim 28 wherein said passing step comprises:

drawing power from the electrical system; and

passing a pulse, as the first signal, through the at least one component via the path.

30. A method as recited in claim 28 wherein the step of generating a first signal comprises:

sensing current flow in at least a portion of the electrical system;

producing, responsive to the step of sensing, the first signal indicative of whether instantaneous current flow is present in the electrical system and is being sensed in the step of sensing.

31. A method as recited in claim 28 wherein said producing step comprises providing the second signal to a location wherein the second signal can be monitored.

32. A method for detecting failure of an electrical component connected in an electrical circuit, said method comprising the steps of:

generating a test signal;

applying the generated test signal to a closed electrical path including said electrical component so that said test signal travels around said electrical path through said electrical component; and

responsive to a success of said applying of said test signal, generating a no fault signal.

33. A method for detecting failure of an electrical component according to claim 32 wherein said test signal is a pulse and said generating step comprises periodically generating said pulse.

34. A method for detecting failure of an electrical component connected in an electrical circuit between a power source and a load, said method comprising the steps of:

generating test pulses;

applying said generated test pulses through said electrical component; and

responsive to each of said test pulses, generating a no fault signal.

35. A method for detecting failure of an electrical component according to claim 34 wherein said generating step comprises periodically generating current pulses.

36. A system for detecting an open circuit condition created by failure of an electrical component in an electrical circuit which is not conducting power, comprising:

a pulse generator connected to the electrical circuit and which applies a pulse signal to the circuit on one side of the electrical component; and

a detector connected to the electrical circuit on another side of the electrical component and which provides a detection signal indicative of a detection of the pulse signal, wherein the pulse signal is not detected when the electrical component has failed.