Catheter with automatic needle guard

• US 5,328,482 A
• Filed: 03/20/1991
• Issued: 07/12/1994
• Est. Priority Date: 02/01/1989
• Status: Expired due to Term

• Current Assignee: Medex Incorporated (Smiths Group International Holdings Ltd.)
• Original Assignee: Sero-Guard Corporation
• Inventors: Sircom, Richard C., Solomon, Robert S., Youssef, Youssef M.
• Primary Examiner(s): Rosenbaum, C. Fred
• Assistant Examiner(s): Rafa, Michael
• Application Number:
  US07/672,651
• Time in Patent Office: 1,210 Days
• Field of Search: 604/110, 604/163, 604/192, 604/197, 604/198, 604/263, 604/164
• US Class Current: 604/164.08
• CPC Class Codes: A61M 2005/3215 Tools enabling the cap placement
• CPC Class Codes: A61M 2005/325 Means obstructing the needle passage at distal end of a needle protection sleeve
• CPC Class Codes: A61M 25/0618 having means for protecting only the distal tip of the needle, e.g. a needle guard
• CPC Class Codes: A61M 5/3243 being axially-extensible, e.g. protective sleeves coaxially slidable on the syringe barrel devices for protecting guide needles in combination with catheters A61M25/0612
• CPC Class Codes: A61M 5/3273 freely sliding on needle shaft without connection to syringe or needle

Abstract

A needle tip protecting device is provided for catheters having an insertion needle. The device is small enough to be stored at the base of the catheter needle prior to and during use. After use it may be slip to cover the needle tip where it automatically self-attaches and becomes non-removable. Various embodiments of mechanisms to achieve this effect are described.

Claims

1. In combination with a catheter/needle assembly, said assembly including a catheter with a hub and an insertion needle of constant diameter having a base and tip, a needle tip protecting device for covering the tip of the needle after separation of the needle from the catheter, said protecting device comprising:

(a) a body mounted on and slidingly supported by the insertion needle and positioned between the catheter hub and needle base;

(b) coupling means associated with said body, said body being coupled to the catheter hub through said coupling means before advancement of the protecting device to the needle tip and being detachable from said catheter hub upon separation of the insertion needle from the catheter; and

(c) needle engagement means for automatically, nonremovably, directly engaging the protective device with the outer surface of the needle against further removal of the protecting device from the needle when such device is moved to a position where it encloses the needle tip.

2. A combination as in claim 1 a further comprising barrier means for deploying in the path of said needle to prevent re-emergence of said tip from said protective device once the needle tip has become enclosed within said device.

3. A combination as in claim 2 wherein said needle engagement means is characterized by a clamping means which applies a clamping force to said needle.

4. A combination as in claims 1, 2, or 3 wherein said needle engagement means is urged into engagement with said needle by an energy storage means that is positioned intermediate between the engagement means and the body.

5. A combination as in claim 4 wherein said needle engagement means comprises a locking plate positioned on said needle for sliding contact therewith before engagement with said needle, said plate being cantable into locking engagement with said needle against further removal of the protective device from the needle in response to the urging of said energy storage means upon enclosure of the needle tip within the protective device.

6. A combination as in claim 5 further including sensing means comprising said barrier means, said sensing means being coupled to said plate whereby, when the needle tip has become enclosed within the protective device, the barrier means becomes deployed into the path of the insertion needle, and the plate becomes canted into locking engagement with the needle.

7. A combination as in claim 1 comprising:

(a) a body provided with a passage therein having said needle inserted therethrough;

(b) a locking means associated with said body for lockingly engaging said body and said needle against removal of the body from said needle;

(c) spring means positioned within said body to bias said locking means into locking engagement with said needle;

(d) latch means positioned to releasably restrain said locking means from locking engagement with said needle;

(e) trigger means, positioned to release said latching means when the tip of said needle is withdrawn into said body; and

(f) containment means for preventing re-emergence of said needle tip from said body once the needle tip has been withdrawn into said body.

8. A combination as in claim 7 wherein said spring is positioned intermediate between said body and said locking means.

9. A combination as in claim 8 wherein said locking means comprises a locking plate positioned on said needle for sliding contact therewith before engagement with said needle, said plate being cantable into locking engagement with said needle against further removal of the protective device from the needle in response to the urging of said spring means upon enclosure of the needle tip within the protective device.

10. A combination as in claim 9 wherein said containment means comprises a barrier that is deployed into the path of the needle once the needle tip has been withdrawn into said body.

11. A needle tip protecting device as in claim 1 wherein said engagement means is characterized by comprising:

(i) a spring adapted to applying an engaging force to said needle when said spring is permitted to contract in a constricting fashion;

(ii) a retention means positioned to hold said spring in a partially expanded condition such as which will permit said protecting device to be slid along said needle prior to enveloping the tip of said needle; and

(iii) release means positioned to release said spring and permit it to lockingly engage said needle when said protecting device encloses said tip.

12. A needle tip protecting device as in claim 1 wherein said engagement means is characterized by:

(i) a locking element in the form of leaf means mounted in said body;

(ii) an energy storage means; and

latch means for releaseably containing said energy storage means, whereby, upon entry of the needle tip within said protecting device, said leaf means is thereupon, by the release of said latch means, thrust by said energy storage means into jamming engagement with said needle.

13. A needle tip protecting device as in claim 12 wherein said leaf means is characterized by a pair of leaf elements that are conically deployed about said needle in a symmetrical fashion prior to engagement with the needle.

14. A needle tip protecting device as in claim 1 wherein said device is characterized by:

(i) said body having a narrowing cavity therein; and

(ii) jaw means, contained within said cavity, said jaw means being biased to move into the narrowing portion of said cavity and lockingly engage said needle when said protecting device is positioned so as to envelop the tip of said needle.

15. A needle tip protecting device as in claim 14 wherein said jaw means is characterized in that it is comprised of at least a pair of bisected conical segments that respectively contact said needle along their bisecting edges.

16. A needle tip protecting device as in claim 1 characterized in that said body is provided with a narrowing interior cavity and said needle engagement means further comprises:

(a) a locking means within said cavity capable of engaging and locking relative movement between said needle and said body in at least one axial direction of said needle;

(b) spring means within said body positioned to bias said locking element to advance into the narrowing interior of said cavity and lockingly engage said needle in at least one axial direction of said needle;

(c) latch means positioned to releaseably restrain said locking element from being advanced into said cavity;

(d) trigger means, positioned to release said latching means when the tip of said needle is withdrawn into said guard body; and

(e) containment means for preventing re-emergence of said needle tip from said body once the needle tip has been withdrawn into said body.

17. A needle tip protecting device as in claim 1, characterized in that said body has a tapered interior cavity and said device comprises:

(a) a jaw element adjacent said needle;

(b) spring means positioned to bias said jaw element to move into jamming engagement between said needle and the tapering surface of said interior cavity;

(c) a retention member within said body, said retention member being biased to be displaced towards the tip of said needle;

(d) latch means in the form of a latching element releaseably held in a mutually engaging position between said jaw element and said body by said retention member;

(e) a sensing element disposed between said retention member and the inner end of said body most proximate to the needle tip, said sensing element being initially in contact with said needle and being biased to move into axial alignment with said needle under the urging of pressure from said retention member,

whereby, upon withdrawal of said needle past the point of contact with said sensing element, said sensing element will move into coaxial alignment with said needle and said retention member will advance in the direction of the tip of the needle and release said latching element, thus permitting said jaw element to effect engagement with said needle.

18. A needle tip protecting device as in claim 1 characterized in that said device comprises a sensing means for detecting the presence and absence of the needle tip with the protecting device and for activating engagement of said protecting device with said needle when said tip is drawn within said protecting device.