Electronic monitoring unit for monitoring number of uses of cartridge

• US 5,328,597 A
• Filed: 07/27/1992
• Issued: 07/12/1994
• Est. Priority Date: 07/27/1992
• Status: Expired due to Term

• Current Assignee: Clorox Company
• Original Assignee: Clorox Company
• Inventors: Boldt, Norton K. Jr., Johnson, Kaj A.
• Primary Examiner(s): Drodge, Joseph W.
• Application Number:
  US07/920,413
• Time in Patent Office: 715 Days
• Field of Search: 210/85, 210/87, 210/94, 210/138, 210/282, 210/86, 210/143, 340/500, 340/603, 340/606, 340/609, 340/611, 379/136, 55/274, 222/23, 222/30, 222/544, 222/189, 222/36, 364/420, 364/550, 364/556, 364/569, 116/264, 206/5.1
• US Class Current: 210/87
• CPC Class Codes: A45C 11/005 Contact lens cases A45C11/046 takes precedence
• CPC Class Codes: B01D 2201/54 Computerised or programmable systems
• CPC Class Codes: B01D 37/04 Controlling the filtration
• CPC Class Codes: C02F 1/003 using household-type filters for producing potable water, e.g. pitchers, bottles, faucet mounted devices C02F9/20 takes precedence
• CPC Class Codes: C02F 2201/006 Cartridges
• CPC Class Codes: C02F 2209/006 comprising a software program or a logic diagram
• CPC Class Codes: C02F 2209/44 Time
• CPC Class Codes: C02F 2307/04 as part of a pitcher or jug

Abstract

A self-contained electronic monitoring unit for attachment to a device, such as a water filter, designed to be used until the occurrence of a predetermined event such as a predetermined number of uses, includes transducer for providing distinct outputs such as different audio output signals. A programmed integrated circuit and use detecting means such as electrical contacts detect each use of the device and monitor when the device is operational, when the end of life event is imminent and has occurred. The integrated circuit is programmed to operate the transducer to produce output signals during each use of the device informing the user that the device is operational, that the predetermined event or end of useful life is imminent and that the useful life has expired. The unit includes a battery for supplying power to the transducer and integrated circuit.

Claims

1. In a self contained electronic monitoring unit for monitoring and informing a user of the status of a cartridge designed to be used for a predetermined number of fills of a liquid container, the combination comprising:

signaling means for providing at least first and second distinct human detectable output signals;

use monitoring means for monitoring each use of a cartridge including liquid sensing means for sensing the presence of liquid during each time a container associated is filled with the cartridge and a pre-programmed integrated circuit responsive to the liquid sensing means for recording each use of the cartridge and for monitoring the occurrence, the imminent occurrence and the non-imminent occurrence of a predetermined number of uses, the monitoring means being arranged to provide outputs indicative that the predetermined number of uses has occurred, is imminent and is non-imminent, and for selectively operating the signaling means, the integrated circuit being programmed;

a) to operate the signaling means to provide the first output signal when the output of the use monitoring means is indicative of the non-imminent occurrence of the predetermined number of uses to thereby inform the user that the device is operational and that the end of the useful life thereof is non imminent

b) to operate the signaling means to provide the second output signal when the output of the use monitoring means is indicative of the imminent occurrence of the predetermined number of uses to thereby inform the user that the device is operational but that the end of the useful life thereof is imminent; and

c) to operate the signaling means to provide neither the first nor the second signal when the output of the use monitoring means is indicative of the occurrence of the predetermined number of uses to thereby inform the user that the useful life of the device has ended.

2. The invention of claim 1 wherein the predetermined number of uses constitutes a first preset number of uses of the cartridge and the imminent occurrence of the predetermined number of uses constitutes a second preset number of uses, the integrated circuit including a counter for recording each use of the cartridge and for providing an output representative of the number of times that the cartridge has been used and wherein the integrated circuit is programmed to operate the signaling means only during each use of the cartridge.

3. The invention of claim 2 wherein the use monitoring means includes a volatile memory for storing the output of the counter and signals representative of the first and second preset numbers.

4. The invention of claim 3 wherein the unit is arranged to be releasably secured to the cartridge and includes a self contained battery for providing power to the integrated circuit and the signaling means and wherein the integrated circuit is further programmed so that one portion thereof is connected to the battery prior to the first use of the cartridge and the remaining portions are connected to the battery upon the occurrence of the first use of the cartridge.

5. The invention of claim 4 wherein the cartridge is a water filter cartridge designed for filtering a given quantity of water during each use.

6. The invention of claim 5 wherein the liquid sensing means includes first and second contacts arranged to be immersed in the liquid being filtered through the cartridge for conducting current therebetween during each time the container is filled.

7. The invention of claim 6 wherein the imminent occurrence of the predetermined number of uses is within the range of 60 to 100% of the total number of uses which constitutes the predetermined number of uses.

8. The invention of claim 7 wherein the imminent occurrence of the predetermined number of uses is within the range of 90 to 100% of the total number of uses which constitute the predetermined number of uses.

9. The invention of claim 7 wherein the integrated circuit is further programmed so that after the occurrence of the predetermined number of uses the signaling means is rendered inoperative for each subsequent use.

10. The invention of claim 7 wherein the signaling means is a transducer for providing an audio output and wherein the unit includes a sealed housing within which the integrated circuit, the transducer and a battery are disposed.

11. The invention of claim 10 wherein the housing is cylindrical in shape and arranged to be secured over the top of the filter cartridge.

12. The invention of claim 11 wherein the use monitoring means includes a third contact and a conducting sleeve which is arrange to short the third contact and one of the first and second contacts when the housing is secured over the top of the filter cartridge.

13. The invention of claim 12 wherein the use monitoring means further includes means for measuring the time required for the filter cartridge to filter the liquid during each use and wherein the integrated circuit is further programmed so that when the filter time for at least one use after a preselected initial number of uses exceeds by a preset value and filter time for at least one of the initial uses, the signaling means is rendered inoperative for each subsequent use.

14. The invention of claim 13 wherein the integrated circuit is programmed so that when the filter time required for five uses exceeds the filter time for three of the initial uses, the signaling means is rendered inoperative for each subsequent use.

15. The invention of claim 14 wherein the means for measuring the time required for the cartridge to filter the water during each use includes a fourth contact positioned below at least one of the first and second electrodes when the housing is in place on the filter cartridge.

16. The invention of claim 1 wherein the cartridge comprises a chamber containing a catalyst for removing cleaning and disinfecting reagents from contact lenses and adapted to receive a quantity of liquid during each cleaning operation and into which contact lenses are immersed.

17. The invention of claim 16 wherein the use monitoring means includes a pair of contacts arranged to be immersed in the liquid within the chamber.

18. The invention of claim 4 wherein the monitoring unit is arranged to monitor the use of at least a second cartridge after the useful life of said first cartridge has ended and second device being designed to be used for said predetermined number of times and wherein the event monitoring means includes a counter and further including means for resetting the counter to provide an output respective only of the number of times that the second device has been used.

19. The invention of claim 1 wherein the liquid container is a reservoir tank for a toilet and the cartridge is an automated toilet bowl cleaner arranged to be suspended in the reservoir tank for the toilet and deliver a cleaning/disinfecting agent into the tank during each time the tank is filled.

20. The invention of claim 19 wherein the use monitoring means includes a pair of contacts arranged to be immersed in the water within the reservoir tank when the tank is full and to be exposed to the atmosphere during the flushing operation.

21. A self-contained electronic monitoring unit adapted to be mounted on a water filter cartridge designed to be used a predetermined number of times for monitoring and informing a user of the status of the filter cartridge, the filter cartridge being adapted to be inserted within the top portion of a portable pitcher and filter water entering the pitcher by gravity flow each time the pitcher is filled comprising:

means for sensing the flow of water through the filter cartridge;

signaling means for providing at least first and second distinct human detectable signals; and

a programmable integrated circuit responsive to the flow sensing means for counting each time the pitcher is filled, for storing counts representative of the end and imminent end of the useful life of the filter cartridge and for selectively operating the signaling means, the integrated circuit being so programmed that;

(a) when the pitcher is being filled and the number of fill times is indicative of the imminent end of the useful life of the filter cartridge the signaling means is operated to provide the first output signal; and

(b) when the pitcher is being filled and the number of fill times is indicative of the end of the useful life of the filter cartridge the signaling means is operated to provide the second output signal.

22. The invention of claim 21 wherein the integrated circuit includes a counter for providing an output representative of the number of times that the filter cartridge has been used.

23. The invention of claim 21 wherein the unit is arranged to be releasably secured to the filter cartridge and includes a self contained battery for providing power to the integrated circuit and the signaling means and wherein the integrated circuit is further programmed so that one section thereof is connected to the battery prior to the first use of the filter cartridge and another section is connected to the battery upon the occurrence of the first use of the filter cartridge.

24. The invention of claim 23 wherein the filter cartridge is designed for filtering a given quantity of water during each fill operation.

25. The invention of claim 24 wherein the imminent end of the useful life of the filter cartridge is within the range of 60 to 100% of the total number of fills which constitute the designed end of the useful life.

26. The invention of claim 25 wherein the imminent end of the useful life of the filter cartridge is within the range of 90 to 100% of the total number of fills which constitute the designed end of the useful life.

27. The invention of claim 25 wherein the integrated circuit is further programmed so that after the end of the useful life for said one cartridge has occurred the signaling means is rendered inoperative for each subsequent fill operation.

28. The invention of claim 27 wherein the integrated circuit is further arranged to store a count indicative that the end of the useful life of the filter cartridge is not imminent, the signaling means being arranged to provide a third distinct human detectable signal and the integrated circuit being so programmed that when the pitcher is being filled and the total member of fill operations is indicative that the end of the useful life is not imminent the signaling means is operated to provide the third output signal.

29. The invention of claim 28 wherein the integrated circuit is programmed so that when the filter time required for five fill operations exceeds the filter time for three of the initial fill operations, the signaling means is rendered inoperative for each subsequent fill operation.

30. The invention of claim 27 further including means for measuring the time required for the cartridge to filter the water during each fill operation and wherein the integrated circuit is further programmed so that when the filter time for at least one fill operation after a preselected initial number of fill operations exceeds by a preset value the filter time for at least one of the initial fill operations, the signaling means is rendered inoperative for each subsequent use.