Oxygen-sensor abnormality detecting device for internal combustion engine

• US 5,331,808 A
• Filed: 04/14/1993
• Issued: 07/26/1994
• Est. Priority Date: 04/16/1992
• Status: Expired due to Term

• Current Assignee: Nippondenso Co., Ltd. (DENSO Corporation)
• Original Assignee: Nippondenso Co., Ltd. (DENSO Corporation)
• Inventors: Koike, Satoshi
• Primary Examiner(s): Hart, Douglas
• Application Number:
  US08/046,182
• Time in Patent Office: 468 Days
• Field of Search: 60/276, 60/277, 123/688, 123/691, 123/697
• US Class Current: 60/276
• CPC Class Codes: F02D 41/0235 in relation with the state of the exhaust gas treating apparatus control of exhaust gas treating apparatus per se F01N
• CPC Class Codes: F02D 41/064 at cold start F02D41/067 takes precedence
• CPC Class Codes: F02D 41/1441 Plural sensors
• CPC Class Codes: F02D 41/1494 Control of sensor heater
• CPC Class Codes: F02D 41/1495 Detection of abnormalities in the air/fuel ratio feedback system

Abstract

An oxygen-sensor abnormality detecting device for detecting abnormalities in an Oz sensor for air-fuel ratio detection in an internal combustion engine. In exhaust passage 9, a converter 10 is installed which contains a three-way catalyst for removing three harmful components HC, CO, and NOx of automotive emission. In the catalytic converter 10, a catalyst temperature sensor 11 is installed which detects catalyst temperature of the converter. O₂ sensors 12 and 13 are provided along the exhaust passage on the upstream side and the downstream side of the catalytic converter 10. For the O₂ sensors 12 and 13, the heaters 12a and 13a are provided for promoting the activity of the O₂ sensors 12 and 13. Control circuit 15 checks the catalyst temperature and compares output voltages of the Oz sensors with reference levels under an inactive temperature state of the catalytic converter. The control circuit detects abnormalities in the downstream sensor by comparing results of the comparison of the sensor output voltages.

Claims

1. A device for detecting abnormalities in an air-fuel ratio sensor for use in internal combustion engines, comprising:

a catalytic converter installed in an exhaust system of an internal combustion engine;

air-fuel ratio sensors, installed on upstream and downstream sides of said catalytic converter, for detecting the air-fuel ratio;

first and second heaters for activating the upstream-side and downstream side air-fuel ratio sensors, respectively;

means for identifying activity state of said catalytic converter;

means for identifying activity state of said air-fuel ratio sensors;

means for controlling heat generation of said heaters; and

means for detecting abnormalities of one of said air-fuel ratio sensors by comparing outputs of said air-fuel ratio sensors when said catalytic converter is identified to be in inactive state and when said air-fuel ratio sensors are identified to be in active state.

2. A device of claim 1, wherein said heat generation control means includes means for starting heating operations of said first and second heaters by detecting a stable operation of said engine after starting of engine operation.

3. A device of claim 2, wherein said heat generation control means includes means for enabling said first and second heaters for a predetermined time duration even with detection of an unstable operation of said engine in time period while said heaters are enabled.

4. A device of claim 1, wherein the sensor-activity identifying means is adapted to check detected output signal of said second air-fuel ratio sensor installed on the downstream side of said converter.

5. A device of claim 1, wherein the converter-activity identifying means includes means for detecting temperature of said catalytic converter, and means for detecting if the detected catalytic-converter temperature is higher than a predetermined temperature.

6. A device of claim 1, wherein said control means includes flag means for enabling said heater in response to detection of predetermined states of engine water temperature, battery voltage and load.

7. A device of claim 2, wherein the sensor-activity identifying means includes 1st counter means for checking continuity of sensor output, and flag means for indicating a sensor activity and enabling the abnormality detecting means in response to a given count of said check counter.

8. A device of claim 3, wherein said abnormality detecting means includes for detecting temperature of said catalytic converter to identify the inactive state of said converter, and flag means for enabling said sensor abnormality detecting means.

9. A device of claim 4, wherein said sensor abnormality detecting means includes means for setting a time period for abnormality detection, 2nd counter means for counting times said upstream sensor output exceeds a reference level in said time period, 3rd counter means for counting times said downstream-side sensor output exceeds a reference level in said time period, and means for comparing difference of counted times of said 2nd and 3rd counter means with a given threshold level to detect abnormalities in said one air-fuel ratio sensor.