Process and a device for determining the erosion caused by cavitation in components through which fluid flows

• US 5,332,356 A
• Filed: 01/11/1993
• Issued: 07/26/1994
• Est. Priority Date: 02/07/1992
• Status: Expired due to Term

• Current Assignee: Gebrueder Sulzer AG (Sulzer AG)
• Original Assignee: Gebrueder Sulzer AG (Sulzer AG)
• Inventors: Gulich, Johann Friedrich
• Primary Examiner(s): KWON, JOHN
• Application Number:
  US08/003,078
• Time in Patent Office: 561 Days
• Field of Search: 415/1, 415/16, 415/17, 415/26, 415/30, 415/47, 415/118, 364/508
• US Class Current: 415/118
• CPC Class Codes: F04D 15/0088 Testing machines
• CPC Class Codes: F04D 29/669 especially adapted for liquid pumps F04D29/18 takes precedence
• CPC Class Codes: F05D 2260/821 Parameter estimation or prediction

Abstract

The erosion caused by cavitation in components through which fluid flows, such as, for example, a pump (1), can be derived by detecting the vibration in the pump casing. The fluid-borne noise caused by cavitation is transferred to the pump casing and is detected by a sensor (7b) of a structure-borne noise measuring device (7a), amplified, filtered and digitalized in a signal processing unit (10) and transmitted to a computer (11). Further measuring data detection devices such as the outlet pressure measuring device (6), the suction pressure measuring device (8), the fluid temperature measuring device (9) or the revolution counter (4) enable the computer (11) for example to calculate the flow rate or the correlation between the flow rate and the erosion rate. The values determined can be displayed via an output unit (13); for example, if a boundary value preset via an input unit (12) is exceeded, the output unit (13) activates a warning, for example.

Claims

1. A method for determining the erosion rate caused by cavitation in components through which fluid flows, comprising the steps of:

measuring the vibration of an outer wall of the component of at least one point;

calculating a fluid-borne noise using the vibration; and

calculating an erosion rate using the fluid-borne noise and an empirically determined relationship between the fluid-borne noise and the erosion rate.

2. A method according to claim 1, wherein:

the fluid-borne noise calculating step is carried out using a statistical energy analysis.

3. A method according to claim 1, wherein:

the fluid-borne noise calculating step is carried out using a transfer function.

4. A method according to claim 1 wherein:

the empirically determined relationship between the fluid-borne noise and the erosion rate includes a metallurgical structure factor.

7. A device according to claim 4, wherein:

the measuring sensor is adapted to the coupled to an outer wall of the component, outside the component.

8. A device according to claim 4, wherein:

the means for detecting a vibration measures the vibration of an outer wall of the component without contacting the outer wall of the component.

5. A device for determining the erosion rate caused by cavitation in a component through which fluid flows, comprising:

a measuring sensor having means for detecting a vibration of the component and means for producing a vibration signal;

a signal processing unit having means for receiving the vibration signal from the measuring sensor and means for processing the vibration signal and producing a processed signal; and

a computer having means for receiving the processed signal from the signal processing unit and means for calculating a value representing the fluid-borne noise from the processed signal by a numerical method, the computer further comprising means for determining an erosion rate from the value representing the fluid-borne noise.

6. A device according to claim 5, wherein:

the measuring sensor is coupled to an outer wall of the component and inside the component through which the fluid flows.

9. A device according to claim 5, further comprising:

an outlet pressure measuring device coupled to the signal processing unit;

a suction pressure measuring device coupled to the signal processing unit; and

a fluid temperature measuring device coupled to the signal processing unit; and

the computer further comprising means for determining a flow rate through the component.

10. A device according to claim 5, further comprising:

a revolution counter having means for transmitting a rotational speed of a shaft of the component via the signal processing unit to the computer.

11. A device according to claim 5, further comprising:

an output unit coupled to the computer, the output unit having means for notifying whether the erosion rate exceeds a predetermined threshold value.

12. A device according to claim 5, further comprising:

an output unit coupled to the computer, the output unit having means for determining whether the erosion rate exceeds a predetermined threshold value, the output unit also comprising means for adjusting a flow rate through the component when the erosion rate exceeds the predetermined threshold value.

13. A device according to claim 5 wherein:

the component is a fluid pump.

14. A device according to claim 5 wherein:

the empirically determined relationship between the fluid-borne noise and the erosion rate includes a corrosion factor.

15. A device according to claim 5 wherein:

the erosion rate determining means of the computer calculates the erosion rate using an empirically determined relationship between the fluid-borne noise and the erosion rate.

16. A device according to claim 15 wherein:

the empirically determined relationship between the fluid-borne noise and the erosion rate includes a corrosion factor.

17. A device according to claim 15 wherein:

the empirically determined relationship between the fluid-borne noise and the erosion rate includes a metallurgical structure factor.

18. A method for determining the erosion rate caused by cavitation in components through which fluid flows, comprising the steps of:

measuring the structure-borne noise of an outer wall of the component at at least one point;

calculating a fluid-borne noise using the structure-borne noise; and

calculating an erosion rate using the fluid-borne noise and an empirically determined relationship between the fluid-borne noise and the erosion rate.

19. A method according to claim 18, wherein:

the fluid-borne noise calculating step is carried out using a statistical energy analysis.

20. A method according to claim 18, wherein:

the fluid-borne noise calculating step is carried out using a transfer function.

28. A method according to claim 18 wherein:

the empirically determined relationship between the fluid-borne noise and the erosion rate includes a metallurgical structure factor.

21. A device for determining the erosion rate caused by cavitation in a component through which fluid flows, comprising:

a measuring sensor having means for detecting a structure-borne noise of the component and means for producing a structure-borne noise signal;

a signal processing unit having means for receiving the structure-borne noise signal from the measuring sensor and means for processing the structure-borne noise signal and producing a processed signal; and

a computer having means for receiving the processed signal from the signal processing unit and means for calculating a value representing the fluid-borne noise from the processed signal by a numerical method, the computer further comprising means for determining an erosion rate from the value representing the fluid-borne noise.

22. A device according to claim 21, wherein:

the means for detecting a structure-borne noise measures a structure-borne noise of an outer wall of the component without contacting the outer wall.

23. A device according to claim 21, further comprising:

an outlet pressure measuring device coupled to the signal processing unit;

a suction pressure measuring device coupled to the signal processing unit;

a fluid temperature measuring device coupled to the signal processing unit; and

the computer further comprising means for determining a flow rate through the component.

24. A device according to claim 21, further comprising:

a revolution counter having means for transmitting a rotational speed of a shaft of the component via the signal processing unit to the computer.

25. A device according to claim 21, further comprising:

an output unit coupled to the computer, the output unit having means for notifying whether the erosion rate exceeds a predetermined threshold value.

26. A device according to claim 21, further comprising:

an output unit coupled to the computer, the output unit having means for determining whether the erosion rate exceeds a predetermined threshold value, the output unit also comprising means for adjusting a flow rate through the component when the erosion rate exceeds the predetermined threshold value.

27. A device according to claim 21 wherein:

the component is a fluid pump.

29. A device according to claim 21 wherein:

the empirically determined relationship between the fluid-borne noise and the erosion rate includes a corrosion factor.

30. A device according to claim 21 wherein:

the erosion rate determining means of the computer calculates the erosion rate using an empirically determined relationship between the fluid-borne noise and the erosion rate.

31. A device according to claim 21 wherein:

the empirically determined relationship between the fluid-borne noise and the erosion rate includes a corrosion factor.

32. A device according to claim 30 wherein:

the empirically determined relationship between the fluid-borne noise and the erosion rate includes a metallurgical structure factor.