Assay module transport apparatus for use in an automated analytical instrument

• US 5,332,549 A
• Filed: 07/01/1992
• Issued: 07/26/1994
• Est. Priority Date: 07/01/1992
• Status: Expired due to Term

• Current Assignee: Behringwerke Aktiengesellschaft (Sanofi )
• Original Assignee: PB Diagnostic Systems, Inc. (Sanofi )
• Inventors: MacIndoe, Robert C. Jr.
• Primary Examiner(s): Housel, James C.
• Assistant Examiner(s): Le, Long V.
• Application Number:
  US07/908,191
• Time in Patent Office: 755 Days
• Field of Search: 422/67, 422/63-66, 422/103, 422/104, 436/43, 436/44, 436/46, 436/47, 436/48, 435/809
• US Class Current: 422/63
• CPC Class Codes: G01N 2035/00049 for loading/unloading a carousel
• CPC Class Codes: G01N 2035/00089 Magazines
• CPC Class Codes: G01N 2035/00277 Special precautions to avoid contamination (e.g. enclosures, glove- boxes, sealed sample carriers, disposal of contaminated material)
• CPC Class Codes: G01N 2035/00356 Holding samples at elevated temperature (incubation)
• CPC Class Codes: G01N 2035/00455 Controlling humidity in analyser
• CPC Class Codes: G01N 2035/0093 random access not determined by physical position
• CPC Class Codes: G01N 2035/0413 moving in one dimension
• CPC Class Codes: G01N 2035/0463 in incubators
• CPC Class Codes: G01N 2035/103 using disposable tips
• CPC Class Codes: G01N 2035/1076 plurality or independently movable heads
• CPC Class Codes: G01N 35/00029 provided with flat sample substrates, e.g. slides G01N35/028 takes precedence
• CPC Class Codes: G01N 35/0092 Scheduling
• CPC Class Codes: G01N 35/025 having a carousel or turntable for reaction cells or cuvettes
• CPC Class Codes: G01N 35/04 Details of the conveyor system G01N35/021 - G01N35/028 take precedence
• CPC Class Codes: Y10T 436/11 Automated chemical analysis
• CPC Class Codes: Y10T 436/111666 Utilizing a centrifuge or compartmented rotor
• CPC Class Codes: Y10T 436/113332 with conveyance of sample along a test line in a container or rack
• CPC Class Codes: Y10T 436/114165 with step of insertion or removal from test line

Abstract

An automated analytical instrument for conducting assays for components of interest in fluid samples. The instrument includes a rotably mounted supply unit or segment adapted to hold a plurality of foil-sealed magazines containing assay modules, a testing system for assaying a fluid sample for a component of interest using an assay module, an assay module transport assembly for transporting an assay module from a magazine in the supply unit to the testing system, and a microprocessor for controlling the operation of the automated analytical instrument. In one embodiment, the assay module transport assembly includes a cutter assembly for cutting away a layer of material such as a thin foil layer covering a desired assay module within the magazine, an assay module receiving platform disposed in front of the magazine, an assay module ejector mechanism for pushing an assay module from the magazine onto the assay module receiving platform, and an assay module transfer mechanism for moving the assay module from the assay module receiving platform to the testing system. The cutter assembly and the assay module receiving platform are movable vertically on a first elevator assembly, and the assay module ejector assembly is movable vertically on a second elevator assembly.

Claims

1. An automated analytical instrument for use in conducting assays for a component of interest in a fluid sample, said automated analytical instrument comprising:

a) an assay module supply unit for holding magazines, said magazines including open-faced vessels wherein a supply of assay modules are disposed at different vertical levels, and each of said open-faced vessels having a layer of material covering an open face thereof;

b) a testing system for assaying a fluid sample for a component of interest using an assay module;

c) an assay module transport assembly for transporting an assay module from said assay module supply unit to said testing system, said assay module transport assembly comprising

i) an assay module receiving platform disposed next to said assay module supply unit for receiving an assay module removed from said assay module supply unit,

ii) an assay module ejector mechanism for pushing an assay module from said assay module supply unit onto said assay module receiving platform,

iii) an assay module transfer mechanism for transferring an assay module from said assay module receiving platform to said testing system;

iv) a cutter assembly for cutting said layer of material so as to permit access to said assay module disposed within said open-faced vessel, said cutter assembly being carried by said assay module receiving platform;

v) means for moving said assay module receiving platform and said cutter assembly vertically and means for moving said assay module ejector mechanism vertically whereby said assay modules disposed at different vertical levels in said assay module supply unit may be accessed; and

d) a microprocessor for controlling the operation of said automated analytical instrument.

2. The automated analytical instrument as defined in claim 1 wherein said assay module ejector mechanism comprises a pusher rod and an arrangement for slidably moving said pusher rod.

3. The automated analytical instrument as defined in claim 2 wherein said arrangement for slidably moving said pusher rod includes a motor, an endless belt driven by said motor, and a slider block attached to said endless belt and to said pusher rod.

4. The automated analytical instrument as defined in claim 1 wherein said cutter assembly comprises a cutting element and an arrangement for slidably moving said cutting element for engagement with the layer of material.

5. The automated analytical instrument as defined in claim 4 wherein said arrangement for slidably moving said cutting element for engagement with the layer of material comprises

a) a block, said cutting element being mounted on said block;

b) a rack mounted on said block;

c) a motor; and

d) a pinion mounted on said motor and engaged with said rack for slidably moving said block.

6. The automated analytical instrument as defined in claim 1 wherein said cutter assembly comprises a cutting element for cutting the layer of material and a plunger for pushing a cut piece of material into the open-faced vessel out of the way of the assay module disposed therewithin.

7. The automated analytical instrument as defined in claim 1 wherein said assay module transfer mechanism comprises a rotatable platform and a retractable arm engageable with an assay module for pulling an assay module from said assay module receiving platform onto said rotatable platform and for pushing the assay module from said rotatable platform into said testing system.

8. An assay module transport assembly for use in transporting an assay module from an assay module supply unit to a testing system within an automated analytical instrument, said assay module transport assembly comprising:

a) an assay module receiving platform disposed next to the assay module supply unit;

b) an assay module ejector mechanism for pushing an assay module from the assay module supply unit onto said assay module receiving platform;

c) an assay module transfer mechanism for transferring an assay module from said assay module receiving platform to the testing system;

d) a cutter assembly for cutting a layer of material which covers an open-face of an open-faced vessel of a magazine in which an assay module is disposed, said cutter assembly being carried by said assay module receiving platform; and

e) means for moving said assay module receiving platform and said cutter assembly vertically and means for moving said assay module ejector mechanism vertically whereby assay modules disposed at different vertical levels in the assay module supply unit may be accessed.

9. The assay module transport assembly as defined in claim 8 wherein said assay module transfer mechanism comprises means for pulling an assay module off said assay module receiving platform and for pushing the assay module into the testing system.