Modified low-density polyurethane foam body

• US 5,332,760 A
• Filed: 08/16/1993
• Issued: 07/26/1994
• Est. Priority Date: 04/08/1993
• Status: Expired due to Fees

• Current Assignee: Morey Weisman
• Original Assignee: Morey Weisman
• Inventors: Weisman, Morey
• Primary Examiner(s): Foelak, Morton
• Application Number:
  US08/106,572
• Time in Patent Office: 344 Days
• Field of Search: 521/54, 521/137
• US Class Current: 521/54
• CPC Class Codes: C08J 2203/22 Expandable microspheres, e.g. Expancel®
• CPC Class Codes: C08J 2205/05 Open cells, i.e. more than 50% of the pores are open
• CPC Class Codes: C08J 2375/04 Polyurethanes
• CPC Class Codes: C08J 9/236 using binding agents
• CPC Class Codes: C08J 9/32 from compositions containing microballoons, e.g. syntactic foams
• CPC Class Codes: C08J 9/42 with macromolecular compounds
• CPC Class Codes: Y10T 428/249972 Resin or rubber element

Abstract

A low-density, open-cell flexible polyurethane foam body that is modified to impart resilience and enhanced shock-absorbency properties thereto. Modification is effected by implanting in the open cells of the body expandable microspheres having particle sizes in the micron range, each microsphere being formed by a gas proof polymeric shell encapsulating a drop of liquid isobutane. The microspheres are expanded by heat to more than fifty times their initial volume and are entrapped in the open cells of the body. The expanded microspheres are constituted by a soft polymeric shell enclosing a compressible gas, the expanded microspheres behaving as miniature springs dispersed throughout the body.

Claims

1. A low-density, open-cell polyurethane body modified to impart resilience and enhanced shock-absorbing properties thereto, the cells having entrapped therein expanded microspheres of a vinylidene chloride polymer each defined by a soft, gas proof polymeric shell enclosing a compressible isobutane gas whereby the expanded microspheres act as miniature springs which are dispersed throughout the body which when the body is subjected to pressure and is deformed thereby are compressed and when the pressure is released cause the body to recover its normal form.

2. A modified polyurethane body as set forth in claim 1, in which the density of the foam body has a weight of about 1 to 5 pounds per cubic foot.

3. A modified polyurethane body as set forth in claim 1, in which the polyurethane is made from a polyether reactant.

4. A modified polyurethane body as set forth in claim 1, wherein the percentage of microspheres to polyurethane foam, by weight is in the range about 10 to 80%.

5. A modified polyurethane body as set forth in claim 4, in which the percentage is such as to render the body dielectrically heat-sealable.

6. A body as set forth in claim 1, in which the expanded microspheres have sizes in the range of about 25 to about 35 micron.

7. A body a set forth in claim 1, in which the polymeric shell imparts dielectric heat sealing properties to the body.