Angle encoder with incremental and absolute tracks

• US 5,332,895 A
• Filed: 02/10/1993
• Issued: 07/26/1994
• Est. Priority Date: 02/20/1992
• Status: Expired due to Term

• Current Assignee: RSF Elektronik GmbH (Dr. Johannes Heidenhain GmbH)
• Original Assignee: RSF Elektronik GmbH (Dr. Johannes Heidenhain GmbH)
• Inventors: Rieder, Heinz, Schwaiger, Max
• Primary Examiner(s): Nelms, David C.
• Application Number:
  US08/016,008
• Time in Patent Office: 531 Days
• Field of Search: 250/231.14, 250/231.16, 250/231.17, 250/231.18, 250/237 G, 356/375
• US Class Current: 250/231.14
• CPC Class Codes: G01D 2205/26 Details of encoders or position sensors specially adapted to detect rotation beyond a full turn of 360°, e.g. multi-rotation
• CPC Class Codes: G01D 5/2455 with incremental and absolute tracks on the same encoder
• CPC Class Codes: G01D 5/34792 with only digital scales or both digital and incremental scales

Abstract

An angle encoder having bovine an incremental section and an absolute section and serving to detect angular positions of an encoder disk and the number of revolutions performed by said disk comprises an incremental measuring scale and an absolutely coded measuring scale provided on said disk and associated reading and evaluation means. In conjunction with a high angular resolution it is desired to determine any absolute position of the disk without a previous rotation of the disk. This is accomplished in that the encoder disk comprises in addition to an incremental scale an absolutely coded scale consisting of a serial bar code, from which multidigit code words are readable, which are associated with respective absolute angular positions of the disk. The absolutely coded measuring scale extends on a track that is radially offset from the incremental scale and comprises code bars having side edges which are radially aligned with the radial boundaries of the increments of the incremental scale. An associated reader consists of a multiline detector, which is adapted to detect a complete code word and has a pixel size that is adapted to the bar code. The evaluating unit determines an instantaneous position of the encoder disk in dependence on the signals generated in response to the scanning of both scales, and a counter is provided, which is independent of an external power source and serves to detect the number of revolutions which have been performed.

Claims

1. An angle encoder for detecting angular positions of a rotatably mounted encoder disk of the angle encoder and the number of revolutions of the disk upon rotation thereof, wherein the encoder disk comprises an incremental scale extending on a first circular track and comprising increments having radial boundaries, and an absolutely coded scale extending on a second circular track radially spaced from the first track and comprising a serial bar code having radial side edges radially aligned with said radial boundaries and representing multi-digit code words corresponding to absolute positions of the encoder disk, the angle encoder further comprising

(a) reading means for scanning the incremental scale and the absolutely coded scale and for generating position-dependent signals in response to the scanning of the scales, the reading means comprising

(1) a multi-line detector adapted optoelectronically to scan the absolutely coded scale and entirely to read one of the code words in any angular position of the detector relative to the encoder disk,

(b) illuminating means energizable to emit a light flash illuminating the absolutely coded scale, and

(c) evaluating means for processing the position-dependent signals, said evaluating means being operable to derive an instantaneous position of the encoder disk from the position-dependent signals, to determine absolute positions of the encoder disk in response to the scanning of the absolutely coded scale during the light flashes and to store the absolute positions and, upon rotation of the encoder disk from one of the absolute positions, to determine the angular position of the encoder disk with reference to the one absolute position in response to the scanning of the incremental scale, and said evaluating means comprises

(1) counting means operable independently of an external power source and adapted to indicate the number of revolutions performed by the encoder disk.

2. The angle encoder of claim 1, comprising a second rotatably mounted encoder disk comprising a second incremental scale extending on a first circular track and comprising increments having radial boundaries, and a second absolutely coded scale extending on a second circular track radially spaced from the first track and comprising a serial bar code having radial side edges radially aligned with said radial boundaries and representing multi-digit code words corresponding to absolute positions of the second encoder disk, a speed-reducing transmission operatively interconnecting the encoder disks, the reading means comprises a second multi-line detector adapted optoelectronically to scan the second absolutely coded scale and entirely to read one of the code words in any angular position of the second detector relative to the second encoder disk, and the illuminating means is energizable to emit a light flash illuminating the first and the second absolutely coded scales at the same time.

3. The angle encoder of claim 2, further comprising drive means operable to rotate the first encoder disk and operatively connected by the transmission to the second encoder disk.

4. The angle encoder of claim 1, wherein the counting means comprises a bidirectional counter, further comprising an exciting device carried by the encoder disk and operable to actuate the counter in a sense depending on the sense of rotation of the encoder disk.

5. The angle encoder of claim 4, wherein the counting means comprises a counting circuit powered by a mains-independent power source and a receiver for generating electric pulses in response to the exciting device passing the receiver upon rotation of the encoder disk, the receiver being adapted to generate the electric pulses without an extraneous power source and to deliver the pulses to the counting circuit.

6. The angle encoder of claim 5, wherein the exciting device comprises at least one exciting magnet and the receiver is a Wiegand receiver.

7. The angle recorder of claim 6, wherein the exciting device comprises two peripherally spaced apart exciting magnets.