Battery disconnect device

• US 5,332,958 A
• Filed: 02/18/1992
• Issued: 07/26/1994
• Est. Priority Date: 12/12/1986
• Status: Expired due to Fees

• Current Assignee: Jeffrey M. Sloan
• Original Assignee: Jeffrey M. Sloan
• Inventors: Sloan, Jeffrey M.
• Primary Examiner(s): HICKEY, ROBERT
• Application Number:
  US07/837,068
• Time in Patent Office: 889 Days
• Field of Search: 307/10.7, 320/13, 320/35, 320/36
• US Class Current: 320/136
• CPC Class Codes: B60R 16/03 for supply of electrical power to vehicle subsystems or for circuit arrangements for charging batteries H02J7/00
• CPC Class Codes: H02J 1/14 Balancing the load in a network
• CPC Class Codes: H02J 2310/46 for ICE-powered road vehicles
• CPC Class Codes: H02J 7/00308 Overvoltage protection
• CPC Class Codes: H02J 7/0047 with monitoring or indicating devices or circuits
• CPC Class Codes: H02J 7/14 for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle
• CPC Class Codes: H02J 9/002 in which a reserve is maintained in an energy source by disconnecting non-critical loads, e.g. maintaining a reserve of charge in a vehicle battery for starting an engine
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A device for use in conjunction with a battery in a motor vehicle which is connected to an electrical load. The device includes a microprocessor which iteratively inputs the value of the battery voltage as well as the ambient temperature surrounding the battery. The microprocessor also sets a cut off voltage level which increases proportionately with elapsed time from the last system reset of the device and preferably adjusts the cut off voltage level as a function of the ambient temperature of the battery. The cut off voltage level is set so that when the battery reaches the cut off voltage, sufficient energy remains in the battery for engine ignition, i.e. engine starting. The microprocessor then iteratively compares the battery voltage signal with the cut off voltage level and generates an output signal whenever the battery voltage is less than or equal to the cut off voltage level. The output signal initiates a timer which counts down a relatively short period of time, for example two minutes. At the end of the two minute period and assuming that a system reset did not occur during the activation of the timer, the device generates a battery disconnect signal which disconnects the battery from the electrical load of the vehicle. In this fashion, the device of the present invention ensures that the battery retains sufficient electrical charge or energy for subsequent vehicle ignition. The device also is responsive to an ignition attempt or the activation of a switch on the dashboard of the vehicle to reconnect the electrical load to the battery.

Claims

1. A battery protection device for disconnecting a battery from an electrical load comprising:

means for generating a voltage signal corresponding to the battery voltage;

means responsive to at least one operating parameter of said battery for generating a cut-off voltage, said cut-off voltage comprising a value which increases in time;

means for comparing said voltage signal with said cut-off voltage and for generating a disconnect signal in response to said battery voltage being equal to or less than said cut-off voltage;

means responsive to a mechanical input for generating a reconnect signal;

means for disconnecting said battery from said electrical load in response to said disconnect signal and for reconnecting said battery to said load in response to a subsequently generated reconnect signal.

2. The protection device of claim 1 wherein said means for generating a disconnect signal comprises:

means for generating an output signal in response to said battery voltage being equal to or less than said cut-off voltage; and

disconnect timer means for generating said disconnect signal a predetermined time after receiving said output signal.

3. The protection device of claim 2 wherein said disconnect timer means has a reset set input responsive to a reset signal for resetting said disconnect timer means, and wherein said reconnect signal generated by said means for generating a reconnect signal is a reset signal which resets said disconnect timer means and terminates the generation of said disconnect signal.

4. The protection device of claim 1 wherein said means for disconnecting said battery is responsive to the termination of said disconnect signal when said battery is disconnected from said electrical load to reconnect said battery to said electrical load.

5. The protection device of claim 1 wherein said means for generating a voltage signal includes means for correcting said voltage signal as a function of temperature.

6. The battery protection device of claim 2 wherein said means for generating said cut-off voltage comprises:

a long term timer for generating time signals corresponding to the period of time that has elapsed since receiving a reset signal;

means responsive to said time signals for generating said cut-off voltage having a value increasing with time; and

means for generating said reset signal in response to detecting a battery voltage indicative of the battery being charged.

7. The battery protection device of claim 6 wherein said means for generating a disconnect signal further comprises means responsive to said time signals generated by said long term timer reaching a predetermined value to generate a time expired signal, said time expired signal enabling said disconnect timer to generate said disconnect signal said predetermined time after receiving said time expired signal.

8. The battery protection device of claim 2 wherein said battery is being used in a vehicle having an engine and means for recharging said battery, said means for generating said cut-off voltage comprises:

a long term timer for generating time signals corresponding to the period of time that has elapsed since receiving a reset signal;

means responsive to said time signals for generating said cut-off voltage having a value increasing with time; and

means for generating said reset signal in response to the operation of said engine.

9. The battery protection device of claim 1 wherein said means for generating a voltage signal includes means for correcting said voltage signal as a function of ambient temperature.

10. The battery protection device of claim 1 wherein said means for generating a cut-off voltage includes means for correcting said cut-off voltage as a function of ambient temperature.

11. The battery protection device of claim 1 wherein said means for generating a reconnect signal is an electrical switch connected to said battery between said battery and said means for disconnecting.

12. The battery protection device of claim 1 wherein said battery is used in a vehicle having a passenger compartment, said means for generating a reconnect signal is an electrical switch disposed in said passenger compartment.

13. The battery protection device of claim 1 wherein said battery is used in a vehicle having an ignition switch for connecting at least the engine'"'"'s ignition system to the battery, said means for generating a reconnect signal is responsive to the actuation of said ignition switch to generate said reconnect signal.

14. A battery disconnect device for use in a vehicle for disconnecting the battery from an electrical load, said vehicle having an engine and means for generating a voltage to charge said battery when said engine is running, said battery disconnect device comprising:

means for generating a voltage signal corresponding to the voltage across the terminals of said battery;

means for generating a cut-off voltage signal in response to at least one operational parameter of said battery, said means for generating a cut-off voltage comprising a value which increases as a function of time;

means for comparing said voltage signal with said cut-off voltage and for generating an output signal in response to said voltage signal being equal to or less than said cut-off voltage level signal;

disconnect timer means enabled by said output signal for generating a battery disconnect signal a predetermined period of time after being enabled by said output signal;

means for disconnecting said battery from said electrical load in response to said battery disconnect signal; and

means responsive to a mechanical input for generating a reconnect signal activating said means for disconnecting to reconnect said battery to said load.

15. The battery disconnect device of claim 14 wherein said means for generating a reconnect signal is an electrical switch mounted in the passenger compartment of said vehicle.

16. The battery disconnect device of claim 14 wherein said vehicle has an ignition switch for connecting at least an ignition system to said battery, said means for generating a reconnect signal comprises means for generating said reconnect signal in response to the manual activation of said ignition switch.

17. The battery disconnect device of claim 14 wherein said means for generating a voltage signal includes means for correcting said voltage signal as a function of the temperature of said battery.

18. The battery disconnect device of claim 14 wherein said means for generating a cut-off voltage comprises:

a long term timer means for generating a time signal corresponding to the time elapsed since it was last reset; and

means for generating cut-off voltage having a value which increases with time in response to said time signals.

19. The battery disconnect device of claim 18 further includes means for generating a reset signal in response to the operation of said engine, said reset signal resetting said disconnect and long term timer means.

20. The battery disconnect device of claim 19 wherein said vehicle has hazard lights, said battery disconnect device further includes means for inhibiting the generation of a reset signal in response to the activation of said hazard lights.

21. The battery disconnect device of claim 19 further including means for inhibiting said reset signal in response to said voltage signal having a value less than a second predetermined value.

22. A battery protection device for disconnecting a battery from an electrical load comprising:

means for generating a voltage signal corresponding to the battery voltage;

means responsive to at least one operating parameter of said battery for generating a cut-off voltage;

means for comparing said voltage signal with said cut-off voltage to generate a disconnect signal in response to said battery voltage being equal to or less than said cut-off voltage;

means responsive to a mechanical input for generating a reconnect signal;

means for disconnecting said battery from said electrical load in response to said disconnect signal, said means for generating a disconnect signal comprising means for generating an output signal in response to said battery voltage being equal to or less than said cut-off voltage, said means for disconnecting further comprising disconnect timer means for generating said disconnect signal a predetermined time after receiving said output signal;

said battery is being used in a vehicle having an engine and means for recharging said battery, said means for generating said cut-off voltage comprises;

a long term timer for generating time signals corresponding to the period of time that has elapsed since receiving a reset signal;

means responsive to said time signals for generating said cut-off voltage having a value increasing with time;

means for generating said reset signal in response to the operation of said engine, said means for generating said reset signal comprising means for generating a reset signal in response to electrical noise generated by the operation of said engine; and

means for reconnecting said battery to said load in response to a subsequently generated reconnect signal.

23. A battery protection device for disconnecting a battery from an electrical load comprising:

means for generating a voltage signal corresponding to the battery voltage;

means responsive to at least one operating parameter of said battery for generating a cut-off voltage;

means for comparing said voltage signal with said cut-off voltage to generate a disconnect signal in response to said battery voltage being equal to or less than said cut-off voltage;

means responsive to a mechanical input for generating a reconnect signal;

means for disconnecting said battery from said electrical load in response to said disconnect signal, said means for generating a disconnect signal comprising means for generating an output signal in response to said battery voltage being equal to or less than said cut-off voltage, said means for disconnecting further comprising disconnect timer means for generating said disconnect signal a predetermined time after receiving said output signal;

said battery is being used in a vehicle having an engine and means for recharging said battery, said means for generating said cut-off voltage comprises;

a long term timer for generating time signals corresponding to the period of time that has elapsed since receiving a reset signal;

means responsive to said time signals for generating said cut-off voltage having a value increasing with time;

means for generating said reset signal in response to the operation of said engine, said means for generating said reset signal comprises means for generating said reset signal in response to said means for recharging said battery generating a predetermined voltage indicative of the engine running; and

means for reconnecting said battery to said load in response to a subsequently generated reconnect signal.

24. A battery disconnect device for use in a vehicle for disconnecting the battery from an electrical load, said vehicle having an engine and means for generating a voltage to charge said battery when said engine is running, said battery disconnect device comprising:

means for generating a voltage signal corresponding to the voltage across the terminals of said battery;

means for generating a cut-off voltage signal in response to at least one operational parameter of said battery, said means for generating a cut-off voltage comprises a long term timer means for generating a time signal corresponding to the time elapsed since it was last reset, said long term timer means generates a time-out signal after a predetermined period of time, said means for generating a cut-off voltage further comprises means for generating a cut-off voltage having a value which increases with time in response to said time signals;

means for comparing said voltage signal with said cut-off voltage and for generating an output signal in response to said voltage signal being equal to or less than said cut-off voltage level signal;

disconnect timer means enabled by said output signal for generating a battery disconnect signal a predetermined period of time after being enabled by said output signal, said disconnect timer means is also enabled by said time-out signal;

means for disconnecting said battery from said electrical load in response to said battery disconnect signal; and

means responsive to a mechanical input for generating a reconnect signal activating said means for disconnecting to reconnect said battery to said load.

25. A battery disconnect device for use in a vehicle for disconnecting the battery from an electrical load, said vehicle having an engine and means for generating a voltage to charge said battery when said engine is running, said battery disconnect device comprising:

means for generating a voltage signal corresponding to the voltage across the terminals of said battery;

means for generating a cut-off voltage signal in response to at least one operational parameter of said battery, said means for generating a cut-off voltage comprises a long term timer means for generating a time signal corresponding to the time elapsed since it was last reset, said means for generating a cut-off voltage further comprises means for generating a cut-off voltage having a value which increases with time in response to said time signals;

means for comparing said voltage signal with said cut-off voltage and for generating an output signal in response to said voltage signal being equal to or less than said cut-off voltage level signal;

disconnect timer means enabled by said output signal for generating a battery disconnect signal a predetermined period of time after being enabled by said output signal;

means for disconnecting said battery from said electrical load in response to said battery disconnect signal;

means for generating a reset signal in response to the operation of said engine, said reset signal resetting said disconnect and long term timer means, said means for generating a reset signal being in response to electrical noise generated by said engine when operating; and

means responsive to a mechanical input for generating a reconnect signal activating said means for disconnecting to reconnect said battery to said load.

26. A battery disconnect device for use in a vehicle for disconnecting the battery from an electrical load, said vehicle having an engine and means for generating a voltage to charge said battery when said engine is running, said battery disconnect device comprising:

means for generating a voltage signal corresponding to the voltage across the terminals of said battery;

means for generating a cut-off voltage signal in response to at least one operational parameter of said battery, said means for generating a cut-off voltage comprises a long term timer means for generating a time signal corresponding to the time elapsed since it was last reset, said means for generating a cut-off voltage further comprises means for generating a cut-off voltage having a value which increases with time in response to said time signals;

means for comparing said signal with said cut-off voltage and for generating an output signal in response to said voltage signal being equal to or less than said cut-off voltage level signal;

disconnect timer means enabled by said output signal for generating a battery disconnect signal a predetermined period of time after being enabled by said output signal;

means for disconnecting said battery from said electrical load in response to said battery disconnect signal;

means for generating a reset signal in response to the operation of said engine, said reset signal resetting said disconnect and long term timer means, said means for generating a reset signal comprising means for generating a reset signal in response to a first predetermined voltage across the terminals of said battery indicating said battery is being charged; and

means responsive to a mechanical input for generating a reconnect signal activating said means for disconnecting to reconnect said battery to said load.