Image-quality stabilizer for an electrophotographic apparatus

• US 5,333,037 A
• Filed: 02/24/1993
• Issued: 07/26/1994
• Est. Priority Date: 02/26/1992
• Status: Expired due to Term

• Current Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Original Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Inventors: Kawabata, Itaru, Masuda, Jitsuo, Inoue, Katsushi, Noguchi, Teruhiko
• Primary Examiner(s): Grimley, A. T.
• Assistant Examiner(s): Royer, William J.
• Application Number:
  US08/022,740
• Time in Patent Office: 517 Days
• Field of Search: 355/203, 355/204, 355/208, 355/210, 355/214, 355/219, 355/246, 355/271, 355/273, 355/274, 355/276, 355/296
• US Class Current: 399/49
• CPC Class Codes: G03G 15/1645 Arrangements for controlling the amount of charge
• CPC Class Codes: G03G 15/5041 Detecting a toner image, e.g. density, toner coverage, using a test patch G03G15/553 takes precedence
• CPC Class Codes: G03G 2215/00042 Optical detection

Abstract

An image-quality stabilizer for an electrophotographic apparatus forms a toner patch on a photoreceptor drum, detects the amount of toner attracted to the photoreceptor drum by an optical sensor, and controls each processing device so that the detected value is equal to a reference value which has been detected and stored when the number of image forming operations performed is low. After the control, the toner patch is transferred to a transfer sheet, and the amount of toner remaining on the photoreceptor drum is detected. The reference value is adjusted based on the detected value so as to compensate for a lowering of transfer efficiency. Or the lowering of transfer efficiency is compensated by controlling variables such as transfer output so that the detected value is equal to a reference residual value which has been detected and stored when the number of image forming operations performed is low. This arrangement restrains a lowering of image density due to a change in the transfer efficiency. It is therefore possible to control stabilizing the image quality accurately and to form images of stable quality.

Claims

1. An image-quality stabilizer for an electrophotographic apparatus comprising electrophotographic processing means, said electrophotographic processing means including a photoreceptor and transfer means, said image-quality stabilizer comprising:

optical detecting means for optically detecting an amount of toner deposited on said photoreceptor;

process control means for controlling said electrophotographic processing means so that an amount of toner forming a reference toner image on said photoreceptor is equal to a predetermined reference value;

transfer control means for controlling said transfer means so as to transfer a reference toner image formed after controlling said electrophotographic processing means to a transfer sheet; and

reference-value adjusting means for adjusting the reference value based on a value detected by said optical detecting means after transferring the reference toner image to the transfer sheet.

2. The image-quality stabilizer for an electrophotographic apparatus according to claim 1,

wherein said reference-value adjusting means adjusts the reference value based on a ratio of the value detected by said optical detecting means after the transfer of the reference toner image to a reference residual value, the reference residual value being obtained by said optical detecting means when the reference toner image for determining the reference value is transferred to the transfer sheet.

3. An image-quality stabilizer for an electrophotographic apparatus comprising electrophotographic processing means, said electrophotographic processing means including a photoreceptor, transfer means and separating means, said image-quality stabilizer comprising;

optical detecting means for optically detecting an amount of toner deposited on said photoreceptor;

process control means for controlling said electrophotographic processing means so that an amount of toner forming a reference toner image on the photoreceptor is equal to a predetermined reference value;

transfer control means for controlling said transfer means so as to transfer a reference toner image formed after controlling said electrophotographic processing means to a transfer sheet; and

first control means for controlling an output of said transfer means so that a value detected by said optical detecting means after the transfer of the reference toner image is equal to a reference residual value, the reference residual value being obtained by said optical detecting means when the reference toner image for determining the reference value is transferred to the transfer sheet.

4. The image-quality stabilizer for an electrophotographic apparatus according to claim 3,

wherein said first control means calculates a transfer efficiency based on the value detected by said optical detecting means after the transfer of the reference toner image, and controls the output of said transfer means so that the transfer efficiency becomes equal to a predetermined reference transfer efficiency.

5. The image-quality stabilizer for an electrophotographic apparatus according to claim 3, further comprising second control means for controlling an output of said separating means in accordance with the output of said transfer means controlled by said first control means.

6. The image-quality stabilizer for an electrophotographic apparatus according to claim 5,

wherein said second control means controls the output of said separating means so that the output of said transfer means controlled by said first control means is proportional to the output of said separating means.

7. An image-quality stabilizer for an electrophotographic apparatus comprising electrophotographic processing means, said electrophotographic processing means including a photoreceptor, transfer means and charger means, said image-quality stabilizer comprising;

optical detecting means for optically detecting an amount of toner deposited on said photoreceptor;

process control means for controlling said electrophotographic processing means so that an amount of toner forming a reference toner image on said photoreceptor is equal to a predetermined reference value;

transfer control means for controlling said transfer means so as to transfer a reference toner image formed after controlling said electrophotographic processing means to a transfer sheet; and

control means for controlling an output of said charger means so that a value detected by said optical detecting means after the transfer of the reference toner image is equal to a reference residual value, the reference residual value being obtained by said optical detecting means when the reference toner image for determining the reference value is transferred to the transfer sheet.

8. The image-quality stabilizer for an electrophotographic apparatus according to claim 7,

wherein said control means relates in advance a difference between a value detected by said optical detecting means and the reference residual value to a correction value for the output of said charger means which is determined to be optimum for the difference, and controls the output of said charger means to be adjusted by a correction value corresponding to a difference actually detected.

9. An image-quality stabilizer for an electrophotographic apparatus comprising electrophotographic processing means, said electrophotographic processing means including a photoreceptor, transfer means and pre-transfer charger means used for removing charges on said photoreceptor immediately before a transfer operation, said image-quality stabilizer comprising:

optical detecting means for optically detecting an amount of toner deposited on said photoreceptor;

process control means for controlling said electrophotographic processing means so that an amount of toner forming a reference toner image on said photoreceptor is equal to a predetermined reference value;

transfer control means for controlling said transfer means so as to transfer a reference toner image formed after controlling said electrophotographic processing means to a transfer sheet; and

control means for controlling an output of said pre-transfer charger means so that a value detected by said optical detecting means after the transfer of the reference toner image is equal to a reference residual value, the reference residual value being measured by said optical detecting means when the reference toner image for determining the reference value is transferred to the transfer sheet.

10. The image-quality stabilizer for an electrophotographic apparatus according to claim 9,

wherein said control means relates in advance a ratio of a value detected by said optical detecting means after transfer to the reference residual value to an output of said pre-transfer charger means determined to be optimum for the ratio, and controls the output of said pre-transfer charger means to have a value corresponding to a ratio actually detected.

11. An image-quality stabilizer for an electrophotographic apparatus comprising electrophotographic processing means including a photoreceptor, transfer means and a light source used for removing charges on said photoreceptor immediately before a transfer operation, said image-quality stabilizer comprising:

optical detecting means for optically detecting an amount of toner deposited on said photoreceptor;

process control means for controlling said electrophotographic processing means so that an amount of toner forming a reference toner image on said photoreceptor is equal to a predetermined reference value;

transfer control means for controlling said transfer means so as to transfer a reference toner image formed after controlling said electrophotographic processing means to a transfer sheet; and

control means for controlling a quantity of light of said light source so that a value detected by said optical detecting means after the transfer of the reference toner image is equal to a reference residual value, the reference residual value being obtained by said optical detecting means when the reference toner image for determining the reference value is transferred to the transfer sheet.

12. The image-quality stabilizer for an electrophotographic apparatus according to claim 11,

wherein said control means relates a difference between a transfer efficiency measured after the transfer of the reference toner image and a predetermined transfer efficiency to a correction value which is determined to make the quantity of light optimum for the difference, and controls the quantity of light to be adjusted by .a correction value corresponding to a difference in the transfer efficiency actually measured.

13. An image-quality stabilizer for an electrophotographic apparatus comprising electrophotographic processing means, said electrophotographic processing means including a photoreceptor, transfer means and development means, said image-quality stabilizer comprising:

optical detecting means for optically detecting an amount of toner deposited on said photoreceptor;

process control means for controlling said electrophotographic processing means so that an amount of toner forming a reference toner image on said photoreceptor is equal to a predetermined reference value;

transfer control means for controlling said transfer means so as to transfer a reference toner image formed after controlling said electrophotographic processing means to a transfer sheet; and

control means for controlling an amount of a developer to be supplied by said development means so that a value detected by said optical detecting means after the transfer of the reference toner image is equal to a reference residual value, the reference residual value being obtained by said optical detecting means when the reference toner image for determining the reference value is transferred to the transfer sheet.

14. The image-quality stabilizer for an electrophotographic apparatus according to claim 13,

wherein said control means relates a ratio of a value detected by said optical detecting means to the reference residual value to an amount of the developer which is determined to be optimum for the ratio, and controls the amount of the developer to be supplied to have a value corresponding to a ratio actually detected.

15. The image-quality stabilizer for an electrophotographic apparatus according to claim 14,

wherein said development means comprising a magnet roller for transporting the developer to said photoreceptor, and said control means adjusts a developer transporting speed of said magnet roller so as to control the amount of the developer to be supplied.

16. An image-quality stabilizer for an electrophotographic apparatus comprising electrophotographic processing means, said electrophotographic processing means including a photoreceptor, transfer means and pre-cleaning charger means for removing charges on said photoreceptor before a cleaning operation, said image-quality stabilizer comprising:

optical detecting means for optically detecting an amount of toner deposited on said photoreceptor;

process control means for controlling said electrophotographic processing means so that an amount of toner forming a reference toner image on said photoreceptor is equal to a predetermined reference value;

transfer control means for controlling said transfer means so as to transfer a reference toner image formed after controlling said electrophotographic processing means to a transfer sheet; and

control means for calculating a transfer efficiency from values detected by said optical detecting means before and after transferring the reference toner image and for controlling an output of said pre-cleaning charger means in accordance with the transfer efficiency.

17. The image-quality stabilizer for an electrophotographic apparatus according to claim 16,

wherein said control means relates a transfer efficiency to an output of said pre-cleaning charger means suitable for the transfer efficiency, and controls the output of said pre-cleaning charger means to have a value corresponding to a transfer efficiency actually detected.