Electret assembly

• US 5,335,286 A
• Filed: 02/18/1992
• Issued: 08/02/1994
• Est. Priority Date: 02/18/1992
• Status: Expired due to Term

• Current Assignee: Knowles Electronics Llc (Knowles Corporation)
• Original Assignee: Knowles Electronics Incorporated (Knowles Corporation)
• Inventors: Ballad, William J., Carlson, Elmer V.
• Primary Examiner(s): Kuntz, Curtis
• Assistant Examiner(s): Le, Huyen D.
• Application Number:
  US07/836,606
• Time in Patent Office: 896 Days
• Field of Search: 381/191, 381/174, 381/173, 381/116, 381/113, 381/188, 381/193, 381/203, 381/196
• US Class Current: 381/191
• CPC Class Codes: H04R 19/01 characterised by the use of electrets
• CPC Class Codes: H04R 25/604 of acoustic or vibrational transducers

Abstract

A tiny electret assembly for an electroacoustic hearing aid transducer, either a microphone or a sound reproducer, includes a thin, flexible, planar diaphragm and a planar backplate, the diaphragm and the backplate constituting the electret electrodes. One of the two electrodes is permanently charged to a given differential voltage relative to the other and the two electrodes are mounted, in the transducer, in fixed, spaced, substantially parallel relation to each other; the differential voltage between the electrodes pulls a central portion of the diaphragm toward the backplate, tensioning and stiffening the diaphragm. The mount for the diaphragm permits movement of the diaphragm rim in the plane of the diaphragm but precludes movement of the rim of the diaphragm perpendicular to the plane of the diaphragm (and the backplate) so that the diaphragm cannot buckle. Different rim mounts for the diaphragm are described.

Claims

1. An electret assembly for an electroacoustic transducer comprising:

a thin, flexible, planar diaphragm comprising a first electrode of an electret assembly;

a planar backplate comprising a second electrode of the electret assembly;

one of the first and second electrodes of the assembly being charged to a given differential voltage relative to the other electrode;

and diaphragm mounting means for mounting the diaphragm in fixed, spaced, substantially parallel relation to the backplate, the differential voltage tending to pull a central portion of the diaphragm toward the backplate, thereby tensioning and stiffening the central portion of the diaphragm;

the diaphragm mounting means permitting limited radial movement of the rim of the diaphragm in the plane of the diaphragm but precluding movement of the rim of the diaphragm perpendicular to the plane of the diaphragm.

2. An electret assembly for a transducer, according to claim 1, in which one electret electrode comprises a layer of dielectric material permanently charged to afford the differential voltage relative to the other electrode.

3. An electret assembly for a transducer, according to claim 1, in which the mounting means includes first and second mounting members engaging opposite sides of the diaphragm.

4. An electret assembly for a transducer, according to claim 3, in which the mounting members have matched central openings defining a central portion of the diaphragm maintained under tension by the voltage differential between the diaphragm and the backplate.

5. An electret assembly for a transducer, according to claim 3, in which the diaphragm mounting means includes clamp means, engaging the mounting members, for maintaining a light clamping force on the mounting members, sufficient to restrain the diaphragm rim against movement perpendicular to the diaphragm plane while not preventing movement parallel to that plane.

6. An electret assembly for a transducer, according to claim 3, including spacing means, located between the mounting members maintaining a mounting space between the mounting members, around the periphery of the diaphragm, that is very slightly larger than the thickness of the diaphragm rim.

7. An electret assembly for a transducer, according to claim 6, in which the spacing means is an independent spacing member.

8. An electret assembly for a transducer, according to claim 6, in which the spacing means is an integral part of at least one mounting member.

9. An electret assembly for a transducer, according to claim 6, in which the spacing means is an integral part of mounting members on both sides of the diaphragm.

10. An electret assembly for a transducer, according to claim 1, in which one of the electrodes is materially smaller than the other.

11. An electret assembly for a transducer, according to claim 10, in which the backplate is the smaller electrode, and in which the backplate comprises a dielectric layer, facing the diaphragm, that is permanently charged to provide the differential voltage between electrodes.