Method of convertibly upgrading a personal computer

• US 5,337,464 A
• Filed: 11/20/1992
• Issued: 08/16/1994
• Est. Priority Date: 11/20/1992
• Status: Expired due to Term

• Current Assignee: Dell USA LP (Dell Technologies Inc.)
• Original Assignee: Dell USA LP (Dell Technologies Inc.)
• Inventors: Steffes, Karl M.
• Primary Examiner(s): VO, PETER DUNG BA
• Application Number:
  US07/979,731
• Time in Patent Office: 634 Days
• Field of Search: 29/401.1, 29/402.03, 29/402.04, 29/402.08, 29/402.09, 29/592.1, 29/825, 29/830, 29/831, 361/413, 361/680, 361/681, 361/683, 361/684, 361/685, 361/393, 361/394, 364/708.1, 439/61, 439/62, 439/65, 439/170, 439/177, 395/575, 395/775
• US Class Current: 29/401.1
• CPC Class Codes: G06F 1/184 Mounting of motherboards
• CPC Class Codes: G06F 1/185 Mounting of expansion boards
• CPC Class Codes: G06F 1/186 Securing of expansion boards in correspondence to slots provided at the computer enclosure
• CPC Class Codes: G06F 1/187 Mounting of fixed and removable disk drives
• CPC Class Codes: Y10T 29/49128 Assembling formed circuit to base
• CPC Class Codes: Y10T 29/49716 Converting
• CPC Class Codes: Y10T 29/49721 with disassembling
• CPC Class Codes: Y10T 29/4973 Replacing of defective part
• CPC Class Codes: Y10T 29/49732 by attaching repair preform, e.g., remaking, restoring, or patching

Abstract

Using a relatively simple four piece conversion kit consisting of a replacement control bracket, and vertically enlarged top housing portion, drive bay and expansion card cage replacement structures, a relatively small frame personal desktop computer is converted to a larger frame computer having upgraded expansion card and drive installation capacities. The upgrading process is effected simply by removing the existing top housing portion, drive bay, expansion card cage and control panel bracket, installing the replacement drive bay, expansion card cage and control panel bracket on the existing bottom side portion of the computer, and then operatively connecting the vertically enlarged top housing portion to the existing housing base wall. Other than the four components of the conversion kit, all of the components in the original computer are reused in the resulting upgraded computer.

Claims

1. A method of increasing the drive installation capacity of an existing personal computer having:

an existing bottom housing portion having a base wall with a back wall projecting upwardly from a rear edge portion thereof,

existing operating components, including an existing drive bay structure, disposed atop the base wall,

the existing drive bay structure being adapted to operatively receive a first maximum number of disk drives, and

an existing top housing portion comprising an upper side wall having opposite side walls depending from opposite side edge portions thereof, and a front end wall depending from a front end edge portion thereof and extending between the opposite side walls,

the existing top housing portion being removably connected to the existing bottom housing portion and cooperating therewith to substantially enclose the existing operating components, the upper side wall of the existing top housing portion closely overlying the top of the existing drive bay structure, said method comprising the steps of;

removing the existing top housing portion from the existing bottom housing portion to expose the existing operating components;

removing the existing drive bay structure;

replacing the removed existing drive bay structure with a vertically enlarged replacement drive bay structure adapted to operatively receive a second maximum number of disk drives, said second maximum number of disk drives being larger than said first maximum number of disk drives; and

operatively connecting a replacement top housing portion to the existing bottom housing portion in place of the removed existing top housing portion, the connected replacement top housing portion cooperating with the existing bottom housing portion to substantially enclose the existing and replacement operating components;

said replacement top housing portion being vertically enlarged to accommodate the vertically enlarged replacement drive bay structure,

whereby, in the resulting upgraded computer, the existing bottom housing portion and at least a substantial number of the existing operating components are reused.

2. The method of claim 1 wherein:

said replacement drive bay structure is adapted to operatively receive a plurality of floppy disk drives and has a front end portion, and

said method further comprises the step of forming an opening in the from end wall portion of said replacement top housing portion, said opening being configured to complementarily receive and exteriorly expose said front end portion of said replacement drive bay structure in the upgraded computer.

3. The method of claim 1 further comprising the step of:

providing said replacement top housing portion with a back wall segment depending from a rear edge portion of its top side wall, said back wall segment having a vertical height generally equal to the height difference between the existing and replacement top housing portions, and a lower side edge portion positioned to be contiguous with an upper side edge portion of the back wall of the existing bottom housing portion when said replacement top housing portion is operatively connected to the existing bottom housing portion.

4. A method of increasing the expansion card installation capacity of an existing personal computer having:

an existing bottom housing portion having a base wall with a back wall projecting upwardly from a rear edge portion thereof,

existing operating components, including an existing expansion card cage structure, disposed atop the base wall,

the existing expansion card cage structure being adapted to operatively receive a first maximum number of expansion cards, and

an existing top housing portion comprising an upper side wall having opposite side walls depending from opposite side edge portions thereof, and a front end wall depending from a front end edge portion thereof and extending between the opposite side walls,

the existing top housing portion being removably connected to the existing bottom housing portion and cooperating therewith to substantially enclose the existing operating components, the upper side wall of the existing top housing portion closely overlying the top of the existing expansion card cage structure, said method comprising the steps of;

removing the existing top housing portion from the existing bottom housing portion to expose the existing operating components;

removing the existing expansion card cage structure;

replacing the removed existing expansion card cage structure with a vertically enlarged replacement expansion card cage structure adapted to operatively receive a second maximum number of expansion cards, said second maximum number of expansion cards being larger than said first maximum number of expansion cards; and

operatively connecting a replacement top housing portion to the existing bottom housing portion in place of the removed existing top housing portion, the connected replacement top housing portion cooperating with the existing bottom housing portion to substantially enclose the existing and replacement operating components and being vertically enlarged to accommodate the vertically enlarged replacement expansion card cage structure,

whereby, in the resulting upgraded computer, the existing bottom housing portion and at least a substantial number of the existing operating components are reused.

5. The method of claim 4 wherein:

said replacement expansion card cage structure has a rear end portion defining an I/O port structure, and

said method further comprises the step of configuring a rear end portion of said replacement top housing portion to cooperate with a rear end portion of the existing bottom housing portion in a manner combinatively defining therewith a housing opening which, in the upgraded computer, complementarily receives and exteriorly exposes said I/O port structure.

6. The method of claim 4 wherein:

the existing expansion card cage structure has an auxiliary cooling fan removably snap-fitted thereon, and

said method further comprises the steps of removing the auxiliary cooling fan from the existing expansion card cage structure and snap-fitting the removed auxiliary cooling fan onto said replacement expansion card cage structure.

7. The method of claim 4 wherein:

the existing operating components further include a motherboard, left in place in the upgraded computer,

said replacement expansion card cage structure is adapted to operatively receive its associated expansion cards for movement therewith, and is operatively connectable to the motherboard in a manner operatively connecting the associated expansion cards to the motherboard as well, and

said step of replacing the removed existing expansion card cage structure includes the step of operatively connecting said replacement expansion card cage structure to the motherboard.

8. The method of claim 4 further comprising the step of:

providing said replacement top housing portion with a back wall segment depending from a rear edge portion of its top side wall, said back wall segment having a vertical height generally equal to the height difference between the existing and replacement top housing portions, and a lower side edge portion positioned to be contiguous with an upper side edge portion of the back wall of the existing lower housing portion when said replacement top housing portion is operatively connected to the existing bottom housing portion.

9. A method of upgrading an existing personal computer having:

an existing bottom housing portion having a base wall with a back wall projecting upwardly from a rear edge portion thereof,

existing operating components, including an existing drive bay structure and an existing expansion card cage structure, disposed atop the base wall,

the existing drive bay structure being adapted to operatively receive a first maximum number of disk drives, and the expansion card cage structure being adapted to operatively receive a first maximum number of expansion cards, and

an existing top housing portion comprising an upper side wall having opposite side walls depending from opposite side edge portions thereof, and a front end wall depending from a front end edge portion thereof and extending between the opposite side walls,

the existing top housing portion being removably connected to the existing bottom housing portion and cooperating therewith to substantially enclose the existing operating components, the upper side wall of the existing top housing portion closely overlying the tops of the existing drive bay structure and the existing expansion card cage structure, said method comprising the steps of;

removing the existing top housing portion from the existing bottom housing portion to expose the existing operating components;

removing the existing drive bay structure;

replacing the removed existing drive bay structure with a vertically enlarged replacement drive bay structure adapted to operatively receive a second maximum number of disk drives, said second maximum number of disk drives being larger than said first maximum number of disk drives;

removing the existing expansion card cage structure;

replacing the removed existing expansion card cage structure with a vertically enlarged replacement expansion card cage structure adapted to operatively receive a second maximum number of expansion cards, said second maximum number of expansion cards being larger than said first maximum number of expansion cards; and

operatively connecting a replacement top housing portion to the existing bottom housing portion in place of the removed existing top housing portion, the connected replacement top housing portion cooperating with the existing bottom housing portion to substantially enclose the existing and replacement operating components and being vertically enlarged to accommodate the vertically enlarged replacement drive bay and expansion card cage structures,

whereby, in the resulting upgraded computer, the existing bottom housing portion and at least a substantial number of the existing operating components are reused.

10. A method of upgrading an existing personal computer having:

an existing bottom housing portion having a base wall with a back wall projecting upwardly from a rear edge portion thereof,

existing internal operating components disposed atop the base wall, the existing internal operating components partially including;

an existing drive bay structure adapted to operatively receive a first maximum number of disk drives,

an existing expansion card cage structure adapted to operatively receive a first maximum number of expansion cards,

an existing control panel bracket removably supporting a control panel, a battery and a speaker, and

an existing top housing portion comprising an upper side wall having opposite vertical side walls depending from opposite side edge portions thereof, and a front end wall depending from a front end edge portion thereof and extending between the opposite vertical side walls, the existing top housing portion being removably connected to the existing bottom housing portion and cooperating therewith to substantially enclose the existing internal operating components, the upper side wall of the existing top housing portion closely overlying the tops of the existing drive bay and expansion card cage structures, said method comprising the steps of;

providing an upgrade kit including;

a replacement drive bay structure having an installation height substantially larger than that of the existing drive bay structure, said replacement drive bay structure being adapted to operatively receive a second maximum number of disk drives, said second maximum number of disk drives being larger than said first maximum number of disk drives,

a replacement expansion card cage structure having an installation height substantially larger than that of the existing expansion card cage structure, said replacement expansion card cage structure being adapted to operatively receive a second maximum number of expansion cards larger than said first maximum number of expansion cards,

a replacement control panel bracket, and

a replacement top housing portion having a height greater than that of the existing top housing portion, and further having a back wall portion depending from a rear edge portion of its top side wall and having a vertical height substantially equal to the height difference between the existing and replacement top housing portions;

removing the existing top housing portion from the existing bottom housing portion to expose the existing internal operating components;

removing the existing control panel bracket, drive bay structure and expansion card cage structures;

detaching the control panel, battery and speaker from the existing control panel bracket;

installing the detached control panel, battery and speaker on said replacement control panel bracket;

respectively installing the replacement drive bay structure, expansion card cage structure and control panel bracket in place of the removed existing drive bay structure, expansion card cage structure and control panel bracket; and

operatively connecting said replacement top housing portion to the existing bottom housing portion in place of the removed existing top housing, the connected replacement top housing portion cooperating with the existing bottom housing portion to substantially enclose the remaining existing internal operating components and the replacement drive bay structure, expansion card cage structure and control panel bracket, with a lower side edge portion of the replacement top housing portion back wall being contiguous with a top side edge portion of the back wall of the existing bottom housing portion,

whereby, in the resulting upgraded computer, the existing bottom housing portion and the remaining existing internal operating components are economically reused.

11. The method of claim 10 wherein:

said replacement drive bay structure is adapted to operatively receive a plurality of floppy disk drives and has a front end portion, and

said method further comprises the step of forming an opening in the from end wall portion of said replacement top housing portion, said opening being configured to complementarily receive and exteriorly expose said front end portion of said replacement drive bay structure in the upgraded computer.

12. The method of claim 10 further comprising the step of:

providing said replacement top housing portion with a back wall segment depending from a rear edge portion of its top side wall, said back wall segment having a vertical height generally equal to the height difference between the existing and replacement top housing portions, and a lower side edge portion positioned to be contiguous with an upper side edge portion of the back wall of the existing bottom housing portion when said replacement top housing portion is operatively connected to the existing bottom housing portion.

13. The method of claim 10 wherein:

said replacement expansion card cage structure has a rear end portion defining an I/O port structure, and

said method further comprises the step of configuring a rear end portion of said replacement top housing portion to cooperate with a rear end portion of the existing bottom housing portion in a manner combinatively defining therewith a housing opening which, in the upgraded computer, complementarily receives and exteriorly exposed said I/O port structure.

14. The method of claim 10 wherein:

the existing expansion card cage structure has an auxiliary cooling fan removably snap-fitted thereon, and

said method further comprises the steps of removing the auxiliary cooling fan from the existing expansion card cage structure and snap-fitting the removed auxiliary cooling fan onto said replacement expansion card cage structure.

15. The method of claim 10 wherein:

the existing operating components further include a motherboard, left in place in the upgraded computer,

said replacement expansion card cage structure is adapted to operatively receive its associated expansion cards for movement therewith, and is operatively connectable to the motherboard in a manner operatively connecting the associated expansion cards to the motherboard as well, and

said step of replacing the removed expansion card cage structure includes the step of operatively connecting said replacement expansion card cage structure to the motherboard.