Electronic lock and key system

• US 5,337,588 A
• Filed: 10/11/1990
• Issued: 08/16/1994
• Est. Priority Date: 10/11/1990
• Status: Expired due to Term

• Current Assignee: INTELLIKEY Corp.
• Original Assignee: INTELLIKEY Corp.
• Inventors: Chhatwal, Kn S.
• Primary Examiner(s): Gall, Lloyd A.
• Application Number:
  US07/596,210
• Time in Patent Office: 1,405 Days
• Field of Search: 70/276, 70/277, 70/278, 70/283, 70/372, 70/380, 70/395, 70/408, 70/413, 70/431, 70/447, 76/110, 264/264, 264/272.14, 264/272.15, 264/272.17, 307/10.2, 340/825.31, 361/172
• US Class Current: 70/278.3
• CPC Class Codes: E05B 17/22 Means for operating or controlling lock or fastening device accessories, i.e. other than the fastening members, e.g. switches, indicators E05B39/00 - E05B45/00 take precedence
• CPC Class Codes: E05B 47/0004 said core being linearly movable
• CPC Class Codes: E05B 47/063 with a rectilinearly moveable blocking element
• CPC Class Codes: G07C 2009/00603 by power transmission from lock
• CPC Class Codes: G07C 2009/00785 by light
• CPC Class Codes: G07C 9/00309 operated with bidirectional data transmission between data carrier and locks
• CPC Class Codes: G07C 9/00944 Details of construction or manufacture
• CPC Class Codes: Y10T 70/7079 Key rotated [e.g., Eurocylinder]
• CPC Class Codes: Y10T 70/713 Dogging manual operator
• CPC Class Codes: Y10T 70/7667 Operating elements, parts and adjuncts
• CPC Class Codes: Y10T 70/7712 Rollbacks
• CPC Class Codes: Y10T 70/7876 Bow or head
• CPC Class Codes: Y10T 70/80 Parts, attachments, accessories and adjuncts

Abstract

An electronic key and lock system, particularly useful for solenoid-operated locks employs a key that can operate electronically and mechanically. The key is mechanically polarized with its blade forming a first electrical contact and a separate second contact which is flush or raised relative to the blade. Each of the key and the cylinder employs respective light emitting and light receiving IR devices for communications between the electronics in the key and communications within the lock. The lock includes a solenoid-operated electronic cylinder.

Claims

1. A key for use with an electronic lock system comprising a body having a handle at one end and a blade constituting a first electrical contact at the other end, said handle containing an electronic circuit package electrically connected with said first electrical contact, said blade containing a single second electrical contact extending along a portion of said blade and being electrically insulated from said blade, said single second electrical contact being electrically connected with said electronic circuit package and being configured so as to mechanically polarize said key such that said key may be inserted into a keyway of a lock in only a single orientation, a light emitting device and a light receiving device arranged adjacent to said blade and being operatively connected with said electronic circuit package, and a housing surrounding said electronic circuit package and at least a portion of said handle in a moisture-proof manner.

2. A key according to claim 1, wherein only one said of said blade has light emitting and light receiving devices arranged adjacent thereto.

3. A key according to claim 1, wherein the housing is provided with a shaped element for connecting a terminal of an external power source to the blade such that another terminal of the external power source is prevented from contacting the blade by the shaped element.

4. A key according to claim 1, wherein said electronic circuit package includes an insulating printed circuit board having an extension portion which extends from said housing along said blade, and wherein said single second electrical contact is electrically insulated from said blade by said extension portion of said insulating printed circuit board.

5. A key according to claim 1, wherein said blade includes a recess provided in operative relationship to said second electrical contact so as to preclude electrical engagement by a lock contact element with said blade.

6. An external power source connection arrangement for coupling power from an external power source to an electronic key and lock system comprising:

a first contact leg for providing electrical contact with a first electrical contact element of an electronic key;

a second contact leg for providing electrical contact with an electrically conductive blade of said electronic key;

a connector which is operative to connect said first and second contact legs with a power source external to said lock system and exclusive of an electrical power supply path through said lock system; and

a shaped element on one of said contact legs for ensuring proper electrical connection of the contact legs with said electronic key.

7. A cylinder for an electronic key and lock system, comprising:

a housing with a keyway;

a plurality of leaf spring contact arms having portions configured to be press fitted into recesses in the housing at spaced axial positions along the keyway so as to have contact portions extending into the keyway in the absence of an electronic key in the keyway;

an insulating rider pin associated with one of the contact arms arranged to provide an electrical connection with a positive contact of the electronic key, the rider pin extending into the keyway and preventing contact with a conductive blade of the electronic key during insertion of the key into the keyway;

IR devices arranged within the housing so as to operatively operate with IR devices in the electronic key;

a low battery warning light arranged within the housing;

lead wires press-fit connected with the contact arms, IR devices in the housing and the low battery warning light; and

means arranged in proximity to an end of the housing remote from an entrance to the keyway for providing a multi-pin connector for connection to an electronic package of a lock system for permitting authorized access to a locked area.

8. The cylinder according to claim 7, wherein a metal face plate is provided at an end of the housing constituting the keyway entrance, the face plate having two legs extending into the housing and each of the legs having an L-shaped portion formed around an internal surface of the housing to prevent removal of the face plate.

9. The cylinder according to claim 8, wherein the housing is plastic.

10. The cylinder according to claim 7, wherein the contact arms have an identical configuration, including means for selectively Joining the rider pin, and the portions configured to be press-fitted into the recesses have a U-shape.

11. The cylinder according to claim 10, wherein a metal face plate is provided at an end of the housing constituting the keyway entrance, the face plate having two legs extending into the housing and each of the legs having an L-shaped portion formed around an internal surface of the housing to prevent removal of the face plate.

12. An electrical cylinder for an electronic key and lock system, comprising:

a solenoid housing adapted to be arranged inside a cylinder body;

a cylinder plug rotatably arranged within the solenoid housing and having a keyway extending axially therethrough;

stationary contacts arranged within the solenoid housing at axially spaced positions;

movable contacts arranged within the cylinder plug and in operative electrical relationship to the stationary contacts of the solenoid housing;

a solenoid in the solenoid housing, said solenoid having a pin with a cam locator normally biased toward a rear portion of the solenoid housing in the absence of an authorized electronic key in the cylinder plug;

a cam fixed at the cylinder plug so as to be engaged by the cam locator in a locked position in the absence of the authorized electronic key in the cylinder plug; and

lock electronics and IR devices operatively connected with the lock electronics and the solenoid for actuating the latter in response to the insertion of the authorized electronic key in the cylinder plug.

13. The electronic cylinder according to claim 12, wherein means is provided to prevent rotation of the cylinder plug relative to the housing except by the authorized electronic key and removal of the authorized key except in a specific orientation thereof,

14. The electronic cylinder according to claim 13, wherein the movable contacts are normally spring biased toward the keyway,

15. The electronic cylinder according to claim 13, wherein the stationary and movable contacts have complementary arcuate contact surfaces at an interface between the solenoid housing and the cylinder plug.

16. The electronic cylinder according to claim 13, wherein the cam locator has a central portion for retaining the cam in the locked position and two oppositely sloped surfaces on each side of the central portion for permitting the cam to be moved to the central portion against the biased pin and cam locator.

17. The electronic cylinder according to claim 13, wherein the IR devices are arranged on one side of the cylinder plug.

18. An electronic key and lock system for a solenoid-operated cylinder, comprising:

a key having a handle at one end and a blade constituting an electrical contact at the other end, wherein electronics and associated IR devices are arranged within a housing on the handle and a positive contact operatively connected with the electronics on the handle extends along a portion of the blade with electrical insulation therebetween;

a cylinder body containing a solenoid housing and a cylinder plug with a keyway extending axially therethrough rotatably arranged within the solenoid housing, wherein the solenoid housing has stationary contacts at axially spaced positions and the cylinder plug has movable contacts in operative electrical relationship with the stationary contacts, and further the solenoid housing having a solenoid with a cam locator at the free end of a pin normally biased toward a rear portion of the solenoid housing in the absence in the cylinder plug of the key, which has selectively programmed authorization for access to the system, and IR devices operatively connected with lock electronics, contained in an enclosure, and the solenoid for actuating said solenoid in response to the presence of the authorized key in the cylinder plug, and wherein the cylinder plug has fixed thereto a cam so as to be engageable by the cam locator in a locked position in the absence of the authorized key in the cylinder plug; and

said enclosure containing a power source and said lock electronics operatively connected with the stationary contacts, IR devices and with the solenoid for selectively opening and closing a lock.

19. The system according to claim 18, wherein means is provided to prevent rotation of the cylinder plug relative to the housing except by the authorized electronic key and removal of the authorized key except in a specific orientation thereof.

20. The system according to claim 18 wherein the movable contacts are normally spring biased toward the keyway.

21. The system according to claim 20, wherein the stationary and movable contacts have complementary arcuate contact surfaces at an interface between the solenoid housing and the cylinder plug.

22. The system according to claim 21, wherein the cam locator has a central portion for retaining the cam in the locked position and two oppositely sloped surfaces on each side of the central portion for permitting the cam to be moved to the central portion against the biased pin and cam locator.

23. The system according to claim 18, wherein the blade is configured mechanically to operate a lock.

24. The system according to claim 23, wherein the IR devices are arranged on one side of the blade.

25. The system according to claim 24, wherein a recess is provided in the blade in operative relationship to the positive contact to preclude an electrical contact by a positive lock contact with the blade.

26. The system according to claim 25, wherein the electronics on the handle include an insulating printed circuit board which extends between the blade and the positive contact.

27. The system according to claim 18, wherein the enclosure is a thin annular door handle rose having an aperture for a door handle.

28. An electrical cylinder for an electronic key and lock system, comprising:

a solenoid housing adapted to be arranged inside a cylinder body;

a cylinder plug rotatably arranged within the solenoid housing and having a keyway extending axially therethrough with recesses arranged along each side of the keyway;

stationary contacts arranged within the solenoid housing at directly opposite sides of the keyway;

movable contacts arranged directly opposite each other within the cylinder plug and in operative electrical relationship to the stationary contacts of the solenoid housing;

a solenoid in the solenoid housing;

the solenoid having a pin with a cam locator normally biased toward a rear portion of the solenoid housing in the absence of an authorized electronic key in the cylinder plug;

a cam fixed at the cylinder plug so as to be engaged by the cam locator in a locked position in the absence of the authorized electronic key in the cylinder plug; and

lock electronics and IR devices operatively connected with the lock electronics and the solenoid for actuating the latter in response the insertion of the authorized electronic key in the cylinder plug.

29. An electronic key and lock system for a solenoid-operated cylinder, comprising:

a key having a handle at one end and a blade constituting an electrical contact at the other end, wherein electronics and associated IR devices are arranged within a housing on the handle and a positive contact operatively connected with the electronics on the handle extends along a portion of the blade with electrical insulation therebetween, and a first protrusion extends from the positive contact and a second protrusion extends from the blade;

a cylinder body containing a solenoid housing and a cylinder plug with a keyway and recesses arranged laterally thereof for accommodating the first and second protrusions on the key extending axially therethrough rotatably arranged within the solenoid housing, wherein the solenoid housing has oppositely disposed stationary contacts and the cylinder plug has oppositely disposed movable contacts in operative electrical relationship with the stationary contacts, and further the solenoid housing having a solenoid with a cam locator at the free end of a pin normally biased toward a rear portion of the solenoid housing in the absence in the cylinder plug of the key which has selectively programmed authorization for access to the system and IR devices operatively connected with lock electronics, contained in an enclosure, and the solenoid for actuating said solenoid in response to the presence of the authorized key in the cylinder plug, and wherein the cylinder plug has fixed thereto a cam so as to be engagable by the cam locator in a locked position in the absence of the authorized key in the cylinder plug; and

said enclosure containing a power source and said lock electronics operatively connected with the stationary contacts, IR devices and with the solenoid for selectively opening and closing a lock.

30. An electronic key and lock system for a solenoid-operated cylinder comprising:

a key having a handle at one end and a blade constituting a first electrical contact at the other end, said handle containing an electronic circuit package electrically connected with said first electrical contact, said blade containing a single second electrical contact extending along a portion of said blade and being electrically insulated from said blade, said single second electrical contact being electrically connected with said electronic circuit package and being configured so as to mechanically polarize said key such that said key may be inserted into a keyway of a lock in only a single orientation, a light emitting device and a light receiving device arranged adjacent to said blade and being operatively connected with said electronic circuit package;

a cylinder having a keyway with axially spaced contacts therein for contacting respectively the key blade and the second electrical contact of said key, said cylinder having respective light receiving and light emitting devices arranged to communicate with the light emitting and light receiving devices of said key; and

an enclosure containing a power source and an electronic lock circuit arranged to be electrically connected with the spaced contacts of said cylinder and with said solenoid-operated cylinder.

31. The system according to claim 30, wherein said second electrical contact is flush with a surface of the blade and a recess is provided in the blade in relationship to said second electrical contact to prevent contact of more than one of the contacts in the cylinder with the blade.

32. The system according to claim 31, wherein the handle is provided with shaped means for connecting a terminal of an external power source to the blade such that another terminal of the external power source is prevented from contacting the blade by the shaped means.

33. The system according to claim 30, wherein the spaced contacts are leaf spring contact arms having U-shaped portions press-fitted into recesses in the cylinder, and an insulating rider pin is associated with one of the arms arranged to provide an electrical contact with the second contact of the key, the rider pin extending into the keyway and preventing contact of the associated contact arm with the blade.

34. The system according to claim 30, wherein only one side of said blade has light emitting and light receiving devices arranged adjacent thereto.

35. The system according to claim 30, wherein said electronic circuit package includes an insulating printed circuit board having an extension portion which extends from said handle along said blade, and wherein said single second electrical contact is electrically insulated from said blade by said extension portion of said insulating printed circuit board.

36. The system according to claim 30, wherein said enclosure comprises a thin annular member having a central aperture for a door handle, said enclosure containing a power source and said electronic lock circuit, which includes a microcontroller which controls the operation of said electronic lock circuit.