Hypodermic needle assembly

• US 5,338,311 A
• Filed: 08/23/1993
• Issued: 08/16/1994
• Est. Priority Date: 08/23/1993
• Status: Expired due to Term

• Current Assignee: Sudha S. Mahurkar Trust
• Original Assignee: Sakharam D. Mahurkar
• Inventors: Mahurkar, Sakharam D.
• Primary Examiner(s): Rosenbaum, C. Fred
• Assistant Examiner(s): Wilkens, Frank
• Application Number:
  US08/111,372
• Time in Patent Office: 358 Days
• Field of Search: 604/110, 604/194, 604/195, 604/196, 604/198, 604/263
• US Class Current: 604/195
• CPC Class Codes: A61B 5/15003 for venous or arterial blood
• CPC Class Codes: A61B 5/150236 Pistons, i.e. cylindrical bodies that sit inside the syringe barrel, typically with an air tight seal, and slide in the barrel to create a vacuum or to expel blood
• CPC Class Codes: A61B 5/150244 Rods for actuating or driving the piston, i.e. the cylindrical body that sits inside the syringe barrel, typically with an air tight seal, and slides in the barrel to create a vacuum or to expel blood
• CPC Class Codes: A61B 5/150389 Hollow piercing elements, e.g. canulas, needles, for piercing the skin
• CPC Class Codes: A61B 5/150526 Curved or bent needles
• CPC Class Codes: A61B 5/150656 semi-automatically triggered, i.e. in which the triggering of the protective sleeve requires a deliberate action by the user, e.g. manual release of spring-biased extension means
• CPC Class Codes: A61B 5/150916 by blocking components, e.g. piston, driving device or fluid passageway
• CPC Class Codes: A61B 5/153 Devices specially adapted for taking samples of venous or arterial blood, e.g. with syringes
• CPC Class Codes: A61B 5/154 Devices using pre-evacuated means
• CPC Class Codes: A61M 2005/3228 the needle being retracted by a member protruding laterally through a slot in the barrel, e.g. double-ended needles
• CPC Class Codes: A61M 5/322 Retractable needles, i.e. disconnected from and withdrawn into the syringe barrel by the piston devices for protecting guide needles in combination with catheters A61M25/0612

Abstract

A needle-syringe assembly, operable in a normal mode and convertible to a retraction mode, comprises an elongated, generally cylindrical barrel, a plunger slidably mounted in the barrel, and a needle holder carrying a hollow needle on the distal end thereof. The barrel forms a hollow nozzle located at the distal end of the barrel. The plunger forms a coaxial cavity extending therethrough, and the plunger includes a helical slot exposing a proximal portion of the coaxial cavity. The needle holder is slidably mounted in the coaxial cavity of the plunger. During the normal mode, a distal portion of the needle holder is engaged within the nozzle by a taper lock. To switch from the normal mode to the retraction mode, the taper lock is disengaged by rotary movement of the plunger relative to the barrel. While preventing rotary movement of the needle holder relative to the barrel, continued rotary movement of the plunger causes a lateral arm of the needle holder to ascend through the helical slot so that the needle holder retracts into the coaxial cavity of the plunger and the needle is concealed.

Claims

1. A needle-syringe assembly operable in a normal mode and convertible to a retraction mode, comprising:

an elongated, generally cylindrical barrel forming a hollow nozzle located at the distal end of said barrel and opening into the interior of said barrel;

a plunger slidably mounted in said barrel and forming a longitudinal cavity extending between the distal end and the proximal end of said plunger;

a needle holder carrying a hollow needle on the distal end thereof, said needle holder being slidably mounted in said longitudinal cavity of said plunger, said needle holder detachably engaging said barrel with the distal portion of said needle holder disposed within said nozzle of said barrel during the normal mode;

means for maintaining the assembly in the selected mode; and

rotary retraction means for disengaging said needle holder from said barrel to switch the assembly from the normal mode to the retraction mode and for retracting said needle holder into said longitudinal cavity of said plunger such that said needle is concealed within the assembly.

2. The needle-syringe assembly of claim 1, wherein said retraction means includes retainer means for limiting rotation of said needle holder relative to said barrel in response to rotation of said plunger relative to said barrel.

3. The needle-syringe assembly of claim 2, wherein said plunger includes a longitudinal slot exposing said cavity to the outer surface of said plunger, and said needle holder includes a leg portion and a lateral arm, said leg portion being disposed within said cavity and being longitudinally movable through said cavity in response to longitudinal movement of said plunger during the normal mode, said lateral arm extending laterally through said longitudinal slot and being movable through said longitudinal slot in response to longitudinal movement of said plunger during the normal mode.

4. The needle-syringe assembly of claim 3, wherein said retraction means includes a helical slot in said plunger, said helical slot extending from the proximal end of said longitudinal slot and toward the proximal end of said plunger so that rotation of said plunger relative to said barrel disengages said needle holder from said nozzle of said barrel and causes said lateral arm of said needle holder to move proximally through said helical slot, thereby retracting said needle holder into said cavity of said plunger.

5. The needle-syringe assembly of claim 4, wherein said barrel includes an oblique slot, and wherein said lateral arm extends laterally through said oblique slot during the normal mode.

6. The needle-syringe assembly of claim 5, wherein said barrel includes a longitudinal slot connected to the proximal end of said oblique slot, and wherein said lateral arm moves from said oblique slot to said longitudinal slot when the assembly switches from the normal mode to the retraction mode.

7. The needle-syringe assembly of claim 4, wherein said retainer means includes a string connecting the end of said lateral arm of said needle holder to the proximal end of said barrel.

8. The needle-syringe assembly of claim 4, wherein said lateral arm includes a longitudinal portion adjacent the outer surface of said barrel, the distal end of said longitudinal portion including a lateral pin extending therefrom to engage the proximal end of the barrel during the retraction mode so as to prevent separation of said plunger from said barrel.

9. The needle-syringe assembly of claim 6, further including a collar movably mounted on the outer surface of said barrel, said collar including a slot with an oblique portion receiving said lateral arm during the normal mode, said oblique portion of said slot in said collar cooperating with said oblique slot in said barrel to disengage said needle holder from said barrel in response to movement of said collar relative to said barrel.

10. The needle-syringe assembly of claim 9, wherein said collar includes a hook retaining member slidably mounted to said collar, said hook retaining member engaging said lateral arm at the distal end of said slot in said collar to prevent rotation of said lateral arm relative to said barrel during the retraction mode.

11. The needle-syringe assembly of claim 6, wherein said lateral arm is simultaneously moved through said oblique slot and the distal portion of said helical slot to switch the assembly from the normal mode to the retraction mode.

12. The needle-syringe assembly of claim 1, wherein said needle holder includes a transverse aperture opening into the interior of said barrel to permit fluid communication between said needle and the interior of said barrel.

13. The needle-syringe assembly of claim 1, further including a plunger cap coaxially mounted on the distal end of said plunger within said barrel, said plunger cap including a longitudinal cavity for allowing said needle holder to pass therethrough.

14. The needle-syringe assembly of claim 13, wherein said plunger cap includes a proximal end and a distal end, said proximal end and distal end being diametrically sized to create an air-tight and fluid-tight seal between said plunger cap and the inner surface of said barrel.

15. The needle-syringe assembly of claim 1, wherein said needle holder includes a tapered male luer at the distal end thereof, and wherein said male luer is detachably engaged within said nozzle by a taper lock.

16. The needle-syringe assembly of claim 6, further including a clamp pivotably mounted to said lateral arm of said needle holder and releasably engaging the proximal end of said barrel, said clamp maintaining said lateral arm in said oblique slot during the normal mode and said clamp permitting said lateral arm to move from said oblique slot to said longitudinal slot when the assembly switches from the normal mode to the retraction mode.

17. The needle-syringe assembly of claim 6, further including a clamp disposed on the outer surface of said barrel and operatively engaged to said lateral arm of said needle holder, said clamp maintaining said lateral arm in said oblique slot during the normal mode and said clamp permitting said lateral arm to move from said oblique slot to said longitudinal slot when the assembly switches from the normal mode to the retraction mode.

18. The needle-syringe assembly of claim 1, wherein said barrel includes a gripping tab connected to the proximal end of said barrel.

19. The needle-syringe assembly of claim 1, wherein said plunger includes a gripping tab connected to the proximal end of said plunger.

20. The needle-syringe assembly of claim 1, further including an "O" ring disposed between said needle holder and said nozzle.

21. The needle-syringe assembly of claim 4, wherein said plunger includes a detente, disposed at the proximal end of said helical slot, for engaging said lateral arm to lock said needle holder in a retracted position.

22. The needle-syringe assembly of claim 1, wherein said longitudinal cavity in said plunger is disposed along the axis of said plunger.

23. The needle-syringe assembly of claim 7, wherein said longitudinal slot in said barrel extends through the proximal end of said barrel, said lateral arm moving proximally through said longitudinal slot during a beginning portion of the retraction mode and moving proximal to said longitudinal slot during an end portion of the retraction mode, and wherein said string limits rotation of said needle holder relative to said barrel during the end portion of the retraction mode.

24. A needle-syringe assembly operable in a normal mode and convertible to a retraction mode, comprising:

an elongated, generally cylindrical barrel forming a hollow nozzle located at the distal end of said barrel and opening into the interior of said barrel;

a plunger slidably mounted in said barrel and forming a longitudinal cavity extending between the distal end and the proximal end of said plunger, said plunger including longitudinal slot and a helical slot coupled to said longitudinal slot;

a needle holder carrying a hollow needle on the distal end thereof, said needle holder being slidably mounted in said longitudinal cavity of said plunger, said needle holder detachably engaging said barrel with the distal portion of said needle holder disposed within said nozzle of said barrel during the normal mode, a lateral arm of said needle holder engaging said helical slot of said plunger during the retraction mode; and

retraction means, responsive to rotation of said plunger relative to said barrel, for disengaging said needle holder from said barrel to switch the assembly from the normal mode to the retraction mode such that further rotation of said plunger relative to said barrel causes said lateral arm of said needle holder to move proximally through said helical slot so as to retract said needle holder into said longitudinal cavity of said plunger and conceal said needle within the assembly.

25. The needle-syringe assembly of claim 24, further including retainer means for limiting rotation of said needle holder relative to said barrel in response to rotation of said plunger relative to said barrel.

26. The needle-syringe assembly of claim 25, wherein said retainer means includes a longitudinal slot in said barrel, said lateral arm of said needle holder being retained in said longitudinal slot during a portion of said retraction mode.

27. The needle-syringe assembly of claim 25, wherein said lateral arm includes a longitudinal portion adjacent the outer surface of said barrel, the distal end of said longitudinal portion including a lateral pin extending therefrom to engage the proximal end of the barrel during the retraction mode so as to prevent separation of said plunger from said barrel.

28. The needle-syringe assembly of claim 25, wherein said barrel includes an oblique slot receiving said lateral arm during the normal mode, and further including a collar movably mounted on the outer surface of said barrel, said collar including a slot with an oblique portion receiving said lateral arm during the normal mode, said oblique portion of said slot in said collar cooperating with said oblique slot in said barrel to disengage said needle holder from said barrel in response to movement of said collar relative to said barrel.

29. The needle-syringe assembly of claim 28, wherein said collar includes a hook retaining member slidably mounted to said collar, said hook retaining member engaging said lateral arm at the distal end of said slot in said collar to prevent rotation of said lateral arm relative to said barrel during the retraction mode.

30. The needle-syringe assembly of claim 25, wherein said retainer means includes a string connecting the end of said lateral arm of said needle holder to the proximal end of said barrel.

31. The needle-syringe assembly of claim 24, further including a clamp operatively engaged to said needle holder and movable between first and second positions, said clamp maintaining the distal portion of said needle holder within said nozzle of said barrel while in said first position, said clamp permitting disengagement of said needle holder from said barrel while in said second position.

32. A needle-syringe assembly operable in a normal mode and convertible to a retraction mode, comprising:

an elongated, generally cylindrical barrel forming a hollow nozzle located at the distal end of said barrel and opening into the interior of said barrel;

a plunger slidably mounted in said barrel and forming a longitudinal cavity extending between the distal end and the proximal end of said plunger;

a needle holder carrying a hollow needle on the distal end thereof, said needle holder being slidably mounted in said longitudinal cavity of said plunger, said needle holder detachably engaging said barrel with the distal portion of said needle holder disposed within said nozzle of said barrel during the normal mode;

a clamp operatively engaged to said needle holder and movable between first and second positions, said clamp maintaining the distal portion of said needle holder within said nozzle of said barrel while in said first position, said clamp permitting disengagement of said needle holder from said barrel while in said second position; and

retraction means, responsive to rotation of said plunger relative to said barrel and movement of said clamp from said first position to said second position, for disengaging said needle holder from said barrel to switch the assembly from the normal mode to the retraction mode and for retracting said needle holder into said longitudinal cavity of said plunger such that said needle is concealed within the assembly.

33. The needle-syringe assembly of claim 32, wherein said retraction means includes retainer means for limiting rotation of said needle holder relative to said barrel in response to rotation of said plunger relative to said barrel.

34. The needle-syringe assembly of claim 33, wherein said plunger includes a longitudinal slot exposing said cavity to the outer surface of said plunger, and said needle holder includes a leg portion and a lateral arm, said leg portion being disposed within said cavity and being longitudinally movable through said cavity in response to longitudinal movement of said plunger during the normal mode, said lateral arm extending laterally through said longitudinal slot and being movable through said longitudinal slot in response to longitudinal movement of said plunger during the normal mode.

35. The needle-syringe assembly of claim 34, wherein said retraction means includes a helical slot in said plunger, said helical slot extending from the proximal end of said longitudinal slot and toward the proximal end of said plunger so that rotation of said plunger relative to said barrel disengages said needle holder from said nozzle of said barrel and causes said lateral arm of said needle holder to move proximally through said helical slot, thereby retracting said needle holder into said cavity of said plunger.

36. The needle-syringe assembly of claim 35, wherein said barrel includes an oblique slot, and wherein said lateral arm extends laterally through said oblique slot during the normal mode.

37. The needle-syringe assembly of claim 36, wherein said barrel includes a longitudinal slot connected to the proximal end of said oblique slot, and wherein said lateral arm moves from said oblique slot to said longitudinal slot when the assembly switches from the normal mode to the retraction mode.

38. The needle-syringe assembly of claim 35, wherein said retainer means includes a string connecting the end of the lateral arm of said needle holder to the proximal end of said barrel.

39. The needle-syringe assembly of claim 37, wherein said oblique slot imparts both a rotational and proximally-directed longitudinal force to said lateral arm, responsive to rotation of said plunger relative to said barrel, to disengage said needle holder from said barrel and switch the assembly from the normal mode to the retraction mode.

40. The needle-syringe assembly of claim 32, wherein said needle holder includes a transverse aperture opening into the interior of said barrel to permit fluid communication between said needle and the interior of said barrel.

41. The needle-syringe assembly of claim 32, further including a plunger cap coaxially mounted on the distal end of said plunger within said barrel, said plunger cap including a longitudinal cavity for allowing said needle holder to pass therethrough.

42. The needle-syringe assembly of claim 41, wherein said plunger cap includes a proximal end and a distal end, said proximal end and distal end being diametrically sized to create an air-tight and fluid-tight seal between said plunger cap and the inner surface of said barrel.

43. The needle-syringe assembly of claim 32, wherein said needle holder includes a tapered male luer at the distal end thereof, and wherein said male luer is detachably engaged within said nozzle by a taper lock.

44. A needle-syringe assembly operable in a normal mode and convertible to a retraction mode, comprising:

an elongated, generally cylindrical barrel forming a hollow nozzle located at the distal end of said barrel and opening into the interior of said barrel;

a plunger slidably mounted in said barrel and forming a longitudinal cavity extending between the distal end and the proximal end of said plunger;

a needle holder carrying a hollow needle on the distal end thereof, said needle holder being slidably mounted in said longitudinal cavity of said plunger, said needle holder detachably engaging said barrel with the distal portion of said needle holder disposed within said nozzle of said barrel during the normal mode; and

cam means, responsive to rotation of said plunger relative to said barrel, for applying both a rotational and proximally-directed force to said needle holder so as to disengage said needle holder from said barrel and switch the assembly from the normal mode to the retraction mode and for retracting said needle holder into said longitudinal cavity of said plunger such that said needle is concealed within the assembly.

45. The needle-syringe assembly of claim 44, wherein said cam means includes retainer means for limiting rotation of said needle holder relative to said barrel in response to rotation of said plunger relative to said barrel.

46. The needle-syringe assembly of claim 44, wherein said barrel includes an oblique slot and said needle holder includes a lateral arm extending laterally from said longitudinal cavity in said plunger through said oblique slot, and wherein said oblique slot, responsive to rotation of said plunger relative to said barrel, applies both a rotational and proximally-directed force to said lateral arm so as to disengage said needle holder from said barrel.

47. The needle-syringe assembly of claim 46, wherein said cam means includes a helical slot in said plunger, said helical slot extending from the proximal end of said longitudinal slot and toward the proximal end of said plunger, said lateral arm of said needle holder moving proximally through said helical slot during the retraction mode, thereby retracting said needle holder into said cavity of said plunger.

48. The needle-syringe assembly of claim 44, further including a clamp operatively engaged to said needle holder and movable between first and second positions, said clamp maintaining the distal portion of said needle holder within said nozzle of said barrel while in said first position, said clamp permitting disengagement of said needle holder from said barrel while in said second position.

49. The needle-syringe assembly of claim 47, wherein said plunger includes a detente, disposed at the proximal end of said helical slot, for engaging said lateral arm to lock said needle holder in a retracted position.

50. A needle-syringe assembly, comprising:

an elongated, generally cylindrical barrel forming a hollow nozzle located at the distal end of said barrel and opening into the interior of said barrel;

a plunger slidably mounted in said barrel and forming a longitudinal cavity extending between the distal end and the proximal end of said plunger, said plunger including a slot having a longitudinal portion and a helical portion, said slot opening into said longitudinal cavity; and

a needle holder carrying a hollow needle on the distal end thereof, said needle holder being slidably mounted in said longitudinal cavity of said plunger, said needle holder including a lateral arm extending through said slot.

51. A needle-syringe assembly operable in a normal mode and convertible to a retraction mode, comprising:

an elongated, generally cylindrical barrel forming a hollow nozzle located at the distal end of said barrel and opening into the interior of said barrel, said barrel including a slot having an oblique portion and a longitudinal portion, said longitudinal portion extending from the proximal end of said oblique portion and through the proximal end of said barrel;

a plunger slidably mounted in said barrel and forming a longitudinal cavity extending between the distal end and the proximal end of said plunger, said plunger including a slot having a longitudinal portion and a helical portion, said slot opening into said longitudinal cavity, said helical portion extending from the proximal end of said longitudinal portion and toward the proximal end of said plunger;

a needle holder carrying a hollow needle on the distal end thereof, said needle holder being slidably mounted in said longitudinal cavity of said plunger, a distal portion of said needle holder detachably engaging said nozzle of said barrel during the normal mode, said needle holder including a transverse aperture opening into the interior of said barrel to permit fluid communication between said needle and the interior of said barrel, said needle holder further including a leg portion and a lateral arm, said leg portion being disposed within said cavity and being longitudinally movable through said cavity in response to longitudinal movement of said plunger during the normal mode, said lateral arm extending laterally through said longitudinal portion of said plunger slot and said oblique portion of said barrel slot during the normal mode, said lateral arm being movable through said longitudinal portion of said plunger slot in response to longitudinal movement of said plunger during the normal mode;

a plunger cap coaxially mounted on the distal end of said plunger within said barrel, said plunger cap including a longitudinal cavity for allowing said needle holder to pass therethrough; and

retainer means for retaining said lateral arm in said oblique portion of said barrel slot during the normal mode and for releasing said lateral arm from said oblique portion of said barrel slot to permit said lateral arm to move from said oblique portion to said longitudinal portion of said barrel slot in switching from the normal mode to the retraction mode;

wherein actuation of said retainer means and rotation of said plunger relative to said barrel disengages said distal portion of said needle holder from said nozzle of said barrel, releases said lateral arm from said oblique portion of said barrel slot, and moves said lateral arm from said longitudinal portion to said helical portion of said plunger slot and from said oblique portion to said longitudinal portion of said barrel slot; and

wherein further rotation of said plunger relative to said barrel moves said lateral arm proximally through said helical portion of said plunger slot and proximally through said longitudinal portion of said barrel slot so as to retract said needle holder into said longitudinal cavity of said plunger and conceal said needle within the assembly.

52. The needle-syringe assembly of claim 51, further including a string connecting the end of the lateral arm of said needle holder to the proximal end of said barrel.

53. In a needle-syringe assembly using an elongated barrel, a plunger slidably mounted in the barrel, a needle holder slidably mounted in the plunger and threadably engagable to the plunger, and a needle mounted on the distal end of the needle holder, the method comprising the steps of:

detachably locking the needle holder to the barrel;

securing the needle holder to the barrel to prevent rotation of the needle holder relative to the barrel while the plunger is being reciprocally moved relative to the barrel;

actuating rotation of the plunger relative to the barrel to unlock the needle holder from the barrel such that the needle holder is longitudinally movable relative to the barrel; and

further rotating the plunger to threadably retract the needle holder inside the plunger until the needle is concealed within the assembly.