Apparatus for blending chemicals with a reversible multi-speed pump

• US 5,340,210 A
• Filed: 02/25/1992
• Issued: 08/23/1994
• Est. Priority Date: 02/25/1992
• Status: Expired due to Fees

• Current Assignee: Nalco Chemical Company (Ecolab, Inc.)
• Original Assignee: Nalco Chemical Company (Ecolab, Inc.)
• Inventors: Cooper, Gary L., Patel, Mayur, Phillips, Michael T., Emmons, Daniel
• Primary Examiner(s): Gerrity, Stephen F.
• Assistant Examiner(s): COOLEY, CHARLES E
• Application Number:
  US07/841,977
• Time in Patent Office: 910 Days
• Field of Search: 366/132, 366/134, 366/141, 366/151, 366/152, 366/159, 366/160-162, 366/168, 366/177, 366/182, 366/203, 366/261, 366/332, 137/567, 137/602, 137/896, 137/897
• US Class Current: 366/132
• CPC Class Codes: B01F 2101/2204 Mixing chemical components in generals in order to improve chemical treatment or reactions, independently from the specific application
• CPC Class Codes: B01F 23/49 Mixing systems, i.e. flow charts or diagrams
• CPC Class Codes: B01F 33/502 Vehicle-mounted mixing devices
• CPC Class Codes: B01F 33/5021 the vehicle being self-propelled, e.g. truck mounted, provided with a motor, driven by tracks B01F33/5022 - B01F33/5027 take precedence
• CPC Class Codes: B01F 33/813 mixing simultaneously in two or more mixing receptacles
• CPC Class Codes: B01F 35/20 Measuring; Control or regulation
• CPC Class Codes: B01F 35/712 for feeding fluids

Abstract

An apparatus for mixing or blending chemicals includes a dedicated pump for each type of chemical to be blended, such as one pump for water-based chemicals and another pump for oil-based chemicals. Each pump preferably operates in a fast speed when delivering the majority of a particular chemical into a vending vat. When the desired amount of a chemical has almost been pumped into the vat, the pump switches to a slower speed to add the remaining amount. Then, the pump is reversed to clear the chemical from the line so that another similarly based chemical can be pumped through the line into the vat.

Claims

1. An apparatus for blending chemicals, said apparatus comprising:

a blending vat;

a mixer for blending chemicals in said blending vat;

a pump being coupled to said blending vat by an output line, said pump having an input line being adapted to couple to each of a plurality of sources of chemicals, said pump being operable in a forward direction and a reverse direction and having a high speed and a low speed in said forward direction; and

a control system being coupled to said pump for activating said pump in said low speed and said high speed in said forward direction and in said reverse direction.

2. The apparatus, as set forth in claim 1, further comprising a transportable skid being coupled to and carrying said blending vat, said mixer, said pump, and said control system.

3. The apparatus, as set forth in claim 1, further comprising a truck having a bed, said bed being coupled to and carrying said blending vat, said mixer, said pump, and said control system.

4. The apparatus, as set forth in claim 1, wherein said control system comprises:

a two-speed control and a direction control being coupled to said pump, said two-speed control controlling said speed of said pump and said direction control controlling said direction of said pump.

5. The apparatus, as set forth in claim 4, wherein said control system further comprises:

a computer being electrically coupled to said two-speed control and to said direction control for automatically controlling said speed and direction of said pump.

6. The apparatus, as set forth in claim 5, wherein said computer stores a plurality of recipes, each of said recipes specifying chemicals and relative proportions of said chemicals comprising a respective chemical blend and wherein said computer automatically controls said two-speed control and said direction control according to a selected one of said plurality of recipes.

7. The apparatus, as set forth in claim 6, wherein said mixer is vertically moveable between a raised position above said blending vat and a lowered position within said blending vat.

8. The apparatus, as set forth in claim 7, wherein said control system comprises:

a mixer control being coupled to said mixer and to said computer, said mixer control controlling movement of said mixer between said raised and lowered positions.

9. The apparatus, as set forth in claim 5, wherein said control system further comprises:

a load cell being coupled to said blending vat, said load cell delivering a signal to said computer, said signal having an attribute correlative to the weight of a chemical in said bleeding vat, wherein said computer switches said pump from said high speed to said low speed in response to said attribute to said signal being correlative to a first predetermined weight and switches said pump from said slow speed to said reverse direction in response to said attribute of said signal being correlative to a second predetermined weight.

10. The apparatus, as set forth in claim 1, further comprising:

a discharge pump being coupled to said blending vat for removing blended chemicals from said vat.