Water flow control system

• US 5,341,839 A
• Filed: 06/15/1993
• Issued: 08/30/1994
• Est. Priority Date: 06/15/1992
• Status: Expired due to Fees

• Current Assignee: Toto Limited
• Original Assignee: Toto Limited
• Inventors: Kobayashi, Hiroshi, Muroya, Yukihiro, Hayashi, Ryosuke, Inokuchi, Shoji
• Primary Examiner(s): Hepperle, Stephen M.
• Application Number:
  US08/076,887
• Time in Patent Office: 441 Days
• Field of Search: 137/505.13, 137/614.19, 4/623, 4/DIG. 3, 251/30.05, 251/129.04
• US Class Current: 137/505.13
• CPC Class Codes: E03D 3/04 with piston valve and pressure chamber for retarding the valve-closing movement
• CPC Class Codes: E03D 5/10 operated electrically E03D5/01, E03D5/12 take precedence, e.g. by a photo-cell; also combined with devices for opening or closing shutters in the bowl outlet and/or with devices for raising/or lowering seat and cover and/or for swiveling the bowl
• CPC Class Codes: F16K 31/406 acting on a piston
• CPC Class Codes: Y10S 4/03 Electric flushing
• CPC Class Codes: Y10T 137/7796 Senses inlet pressure
• CPC Class Codes: Y10T 137/87917 Flow path with serial valves and/or closures
• CPC Class Codes: Y10T 137/88046 Biased valve with external operator

Abstract

A battery-operated flushing system (10) comprises a flushing valve (34) of the pilot-operated self-closing type having a pressure chamber (46) connected to a pilot conduit (52) controlled by a solenoid valve (50) of the non-latching type. A pressure control valve (48) is disposed between the pressure chamber (46) and the solenoid valve (50) for limiting the static water pressure applied to the solenoid valve (50) when the solenoid valve is closed. The provision for the pressure control valve (48) enables considerable reduction in the power consumption required to lift a solenoid valve plunger against the action of the static hydraulic pressure. Once the plunger is lifted, the non-latching type solenoid valve is energized with a reduced electric current sufficient to hold the valve in its open position. In total, energy consumption per cycle of operation is reduced. Use of the non-latching type solenoid valve permits to avoid malfunction inherently involved in the solenoid valves of the latching type. Various other embodiments are also disclosed.

Claims

1. A water flow control system comprising:

a conduit for water having an inlet and an outlet, said inlet being adapted to be connected to a source of water under a primary water pressure;

a solenoid valve of the non-latching type disposed in said conduit to control flow of water through said conduit;

a pressure control valve disposed in said conduit upstream of said solenoid valve for reducing the primary pressure and for delivering to said solenoid valve a flow of water under a secondary pressure, inclusive of the static pressure, having a predetermined pressure level generally lower than the primary pressure at said inlet; and

,

electric control means for controlling said solenoid valve, said electric control means being operable to energize said solenoid valve with an electric current having a first intensity when the opening movement of said solenoid valve is to be initiated and being operable to energize said solenoid valve with an electric current having a second intensity lower than said first intensity when said solenoid valve is to be maintained in its open state.

2. A water flow control system according to claim 1, wherein said pressure control valve includes:

a housing defining a water passage therethrough;

a valve seat provided in said housing across said passage;

a movable closure member disposed in said housing downstream of said valve seat and cooperating with said valve seat to control flow of water through said passage;

a pressure receptive member disposed in said housing upstream of said valve seat for receiving and responding to the primary pressure at said inlet, said pressure receptive member being coupled to said closure member; and

,

spring means for biasing said closure member away from said valve seat;

said closure member and said pressure receptive member being arranged so as to be subjected to the primary pressure in opposite directions so that the hydraulic forces acting thereon due to the primary pressure are substantially counterbalanced;

said closure member being responsive to the secondary pressure so as to be biased toward said valve seat;

said predetermined pressure level being determined in accordance with the spring force of said spring means.

3. A water flow control system according to claim 2, wherein said movable closure member comprises a resilient sealing member engageable with said valve seat, said sealing member having such an elasticity that, when said solenoid valve is closed to permit the static pressure downstream of said valve seat to increase to approach to said predetermined pressure level, said sealing member is resiliently compressed against said valve seat with increasing degree of elastic deformation until the hydraulic force acting on said closure member due to the secondary pressure is counterbalanced with the sum of the spring force exerted on said closure member by said spring means and the force of elastic deformation exerted on said closure member by resilient compression of said sealing member, whereupon said sealing member under compression tightly engages with said valve seat to fluid tightly seal said valve seat thereby to substantially prevent subsequent increase in the static pressure downstream of said valve seat.

4. A water flow control system according to claim 1, wherein said solenoid valve is of the type having a magnetic gap formed across a magnetic path thereof, said solenoid valve being characterized by comprising means for short-circuiting said magnetic gap when said solenoid valve is opened.

5. An automatic flushing system for a urinal comprising:

a flushing valve having a water inlet adapted to be connected to a source of water under pressure and a water outlet discharging to said urinal, said flushing valve being of the pilot-operated self-closing type having a pilot-operated pressure chamber for initiating the opening movement thereof and for retarding the closing movement thereof;

pressure control means disposed upstream of said flushing valve inlet in fluid communication therewith for reducing the pressure from said source of water and for delivering to said flushing valve inlet a flow of water having a total pressure, being the sum of dynamic and static pressures, of a predetermined pressure level generally lower than the pressure at said source of water;

a pilot passage connected to said pressure chamber of the flushing valve for releasing water pressure from said pressure chamber;

a solenoid valve of the non-latching type disposed in said pilot passage to control release of pressure through said passage;

sensing means for detecting the use of said urinal; and

,

electric control means for controlling said solenoid valve, said electric control means being responsive to said sensing means to energize said solenoid valve for a predetermined period of time upon termination of the use of said urinal, said electric control means operating to energize said solenoid valve with an electric current having a first intensity when the opening movement of said solenoid valve is to be initiated and to energize said solenoid valve with an electric current having a second intensity lower than said first intensity when said solenoid valve is maintained in its open state;

said flushing valve operating to deliver to said urinal a predetermined quantity of flushing water regardless of the pressure variation at said source of water.

6. An automatic flushing system according to claim 5, wherein said system further comprises pressure detection means for monitoring the water pressure applied from said pressure chamber to said solenoid valve when the solenoid valve is closed, said electric control means being responsive to said pressure detection means to energize said solenoid valve for a predetermined period of time whenever said pressure exceeds said predetermined pressure level.

7. An automatic flushing system according to claim 5, wherein said electric control means is operable to periodically energize said solenoid valve for a predetermined period of time so as to periodically deliver a small amount of flushing water and to periodically reset the pressure applied from said pressure chamber to said solenoid valve.