Electronic wiring substrate

• US 5,342,498 A
• Filed: 06/26/1992
• Issued: 08/30/1994
• Est. Priority Date: 06/26/1991
• Status: Expired due to Term

• Current Assignee: Radiometer California, Inc. (Danaher Corporation)
• Original Assignee: PPG Industries Incorporated (Nouryon BV)
• Inventors: Sherman, Marshall L., Leader, Matthew J., Sin, Kee V., Graves, Jeffrey A.
• Primary Examiner(s): Niebling, John
• Assistant Examiner(s): Bell, Bruce F.
• Application Number:
  US07/905,254
• Time in Patent Office: 795 Days
• Field of Search: 204/409, 204/406, 204/408, 204/412, 204/416, 204/422, 204/433, 204/435, 204/403, 338/22 R, 128/635, 219/209, 219/121.6
• US Class Current: 204/403.06
• CPC Class Codes: A61B 2562/08 Sensors provided with means for identification, e.g. barcodes or memory chips
• CPC Class Codes: A61B 5/14542 for measuring blood gases A61B5/14551 takes precedence
• CPC Class Codes: A61B 5/1473 invasive, e.g. introduced into the body by a catheter A61B5/1482 takes precedence
• CPC Class Codes: G01N 27/403 Cells and electrode assemblies
• CPC Class Codes: G01N 33/4925 measuring blood gas content, e.g. O2, CO2 , HCO3

Abstract

An improved electronic wiring board having a thermistor and at least one blood gas sensor supported, in close relation, one to the other, on one side of the board and a heater supported on the other side of the board to provide heat in response to temperature sensed by the thermistor, to at least the region where the thermistor and the blood gas sensor are positioned on the board to control the temperature of the region of the board within a narrow distribution of temperatures.

Claims

1. An improved electronic wiring board having a nonconducting substrate, temperature sensor and at least one analyte sensor supported, in close relation, one to the other, on the same side of said substrate and a heater, also supported on the substrate, and located on another side of said substrate from the temperature sensor and analyte sensor to provide heat in response to temperature sensed by said temperature sensor to at least the region where said temperature sensor and said analyte sensor are positioned on said substrate to thereby control the temperature of said region of said board within a narrow distribution of temperatures, and connecting means supported on said substrate for connecting said board to an external electrical source.

2. The improved electronic wiring board of claim 1, wherein said board is manufactured using thick film layered circuit technique.

3. The improved electronic wiring board of claim 1, wherein said temperature sensor is a thermistor and said analyte sensor is at least one blood gas sensor, where the temperature sensor and the analyte sensor are supported in the same plane on said board.

4. The improved electronic wiring board of claim 3, wherein said blood gas sensor is at least an oxygen sensor.

5. The improved electronic wiring board of claim 3, wherein said blood gas sensor is at least a carbon dioxide sensor.

6. The improved electronic wiring board of claim 3, wherein said blood gas sensor is at least a pH sensor.

7. The improved electronic wiring board of claim 3, wherein said blood gas sensor includes an oxygen sensor, a carbon dioxide sensor and a pH sensor.

8. The improved electronic wiring board of claim 3, wherein the substrate of said board is a flat substantially thin ceramic substrate layer.

9. The improved electronic wiring board of claim 8, wherein said board includes a patterned metallic layer provided on said ceramic substrate layer.

10. The improved electronic wiring board of claim 9, wherein said metallic layer is formed on said substrate by depositing a metallic printing paste on said substrate to form electronic conducting pathways and the electrodes of said sensors and the electrode of a reference electrode.

11. The improved electronic wiring board of claim 10, wherein said metallic layer is encapsulated with at least one layer of a chemically stable and moisture resistant encapsulant.

12. The improved electronic wiring board of claim 8, wherein the thermistor is on the ceramic substrate layer, and said thermistor is encapsulated with at least one substantially thin layer of a chemically stable and moisture resistant encapsulant.

13. The improved electronic wiring board of claim 1, which includes a control means electrically connected to the board for receiving the output from the temperature sensor and to power the heater to control the temperature of said region of said substrate within a narrow distribution of temperatures to adjust the temperature for maintenance of the operating temperature.

14. The improved electronic wiring board of claim 1, which includes a means for containing fluid on the board in contact with the at least one analyte sensor.

15. The improved electronic wiring board of claim 1, wherein said heater is powered by pulsed DC whereby said heater is continually turned on and off thereby avoiding said heater from overshooting or undershooting a predetermined temperature.

16. The improved electronic wiring board of claim 1, wherein said the temperature sensor senses the ambient temperature of the board and the heater heats the board within the temperature range of ambient to 37°

C.±

25°

C.

17. An improved electronic wiring board having a nonconducting substrate, temperature sensor and at least one analyte sensor supported, in close relation, one to the other, on the substrate and a heater, also supported on the substrate, to provide heat in response to temperature sensed by said temperature sensor to provide heat to at least the region where said temperature sensor and said analyte sensor are positioned on said board to thereby control the temperature of said region of said board within a narrow distribution of temperatures, connecting means supported on said substrate for connecting said board to an external electrical source where the connecting means has a plurality of external leads, a resistor which is supported on said board on the same side as said heater and commonly connected to one of said external leads with said thermistor, dividing the voltage therebetween.

18. The improved electronic wiring board of claim 17, wherein the temperature coefficient of said thermistor is negative or positive and the temperature coefficient of said resistor is substantially zero, and where the divided voltage is proportional or inversely proportional to temperature, the this output is used to measure temperature.

19. The improved electronic wiring board of claim 18, wherein said connecting means further includes a plurality electronic conducting pathways individually and electrically connecting each of said sensors and said thermistor with external leads provided on said board at the end of said pathways.

20. The improved electronic wiring board of claim 19, wherein said resistor and said heater are each electrically connected to external leads.

21. The improved electronic wiring board of claim 20, wherein said heater is powered by pulsed DC whereby said heater is continually turned on and off thereby avoiding said heater from overshooting or undershooting a predetermined temperature.

22. The improved electronic wiring board of claim 19, wherein said external leads are positioned on the same side of said board as said resistor and said heater.

23. The improved electronic wiring board of claim 22, wherein said electronic conducting pathways individually and electrically connecting each of said sensors and said thermistor on one side of said board with external leads provided on the other side of said board through a plurality of holes in said board.

24. The improved electronic wiring board of claim 19, wherein said thermistor and resistor are calibrated by laser trimming of said resistor.

25. The improved electronic wiring board of claim 24, wherein said oxygen sensor is an electrochemical cell and includes a anode and a cathode, each connected to an external lead.

26. The improved electronic wiring board of claim 25, wherein said oxygen sensor has an oxygen permeable membrane covering, in a fluid tight manner, a means with an opening in said board to contain an electrolyte, said anode being grounded on said board to thereby assure that potential of said electrolyte is the same as the anode potential.

27. The improved electronic wiring board of claim 26, which includes at least one reference electrode, to provide an accurate reference potential, supported on said board and is electrically connected to a electronic conducting pathway.

28. The improved electronic wiring board of claim 27, wherein there is one reference electrode supported on said board that is electrically connected to a electronic conducting pathway extending from said anode.

29. The improved electronic wiring board of claim 23, wherein the heater occupies the opposite side of the board from the thermistor and sensor and has a serpentine circuit layout.

30. The improved electronic wiring board of claim 23, wherein at least one analyte sensor is a thick film electrode sensor with at least one polymeric membrane and electrolyte.

31. An improved temperature control apparatus for an analyte sensor, comprising:

a) electronic wiring board having a nonconducting substrate, temperature sensor and at least one analyte sensor supported, in close relation, one to the other, on the substrate and a heater, also supported on the substrate, and located on the substrate to provide heat in response to temperature sensed by said temperature sensor to at least the region where said temperature sensor and said analyte sensor are positioned on said substrate;

b) connecting means supported on said substrate for connecting said board to an external control means; and

c) control means to receive the output from the temperature sensor and power the heater to control the temperature of said region of said substrate within a narrow distribution of temperatures.