Flexible hybrid branch cable

• US 5,342,991 A
• Filed: 03/03/1993
• Issued: 08/30/1994
• Est. Priority Date: 03/03/1993
• Status: Expired due to Fees

• Current Assignee: The Whitaker Corporation (Meggitt PLC)
• Original Assignee: The Whitaker Corporation (Meggitt PLC)
• Inventors: Xu, Wills J., Bricker, Michael W.
• Primary Examiner(s): NIMMO, MORRIS
• Application Number:
  US08/025,536
• Time in Patent Office: 545 Days
• Field of Search: 174/36, 174/117 R, 174/117 FF, 174/117 F, 174/115
• US Class Current: 174/117.00R
• CPC Class Codes: H01B 7/0823 Parallel wires, incorporated in a flat insulating profile
• CPC Class Codes: H01B 9/003 including electrical control or communication wires

Abstract

A ribbon cable (2) for a hybrid branch cable (1) . The ribbon cable (2) includes a corrugated binder ribbon (30) which facilitates bundling and encapsulation within a tubular outer casing (50). The binder ribbon (30) is corrugated along sections which bridge the conductors (10-12 and 21-26) carried therein. The pattern of corrugations may be formed in one or both opposing surfaces of the bridging section of the binder ribbon (30) and may include a series of ripples, angled notches, rectangular notches, trapezoidal notches, etc.

Claims

1. An improvement in a ribbon cable having a plurality of conductors parallely maintained in a spaced side-by-side relationship by a flexible insulative binder ribbon, said binder ribbon enveloping each of said conductors and bridging adjacent conductors, the improvement comprising:

a pattern of corrugations formed in at least one bridging section of said binder ribbon to facilitate folding of said binder ribbon for further enclosure within a tubular outer casing.

2. The improvement of claim 1 wherein said pattern of corrugations further comprises a plurality of rippled furrows formed along a first surface of the bridging section of said binder ribbon.

3. The improvement of claim 2 wherein said pattern of corrugations further comprises a corresponding plurality of rippled furrows formed along an opposing second surface of the bridging section of said binder ribbon.

4. The improvement of claim 3 wherein the rippled furrows formed along said first surface and said second surface define alternating crests and troughs along the respective surfaces, and the crests and troughs along said first surface oppose the respective crests and troughs along the second surface.

5. The improvement of claim 3 wherein the rippled furrows formed along said first surface and said second surface define alternating crests and troughs along the respective surfaces, and the crests and troughs along said first surface oppose the respective troughs and crests along the second surface.

6. The improvement of claim 1 wherein said pattern of corrugations further comprises a plurality of angular grooves formed along a first surface of the bridging section of said binder ribbon.

7. The improvement of claim 6 wherein said pattern of corrugations further comprises a corresponding plurality of angular grooves formed along an opposing second surface of the bridging section of said binder ribbon.

8. The improvement of claim 7 wherein the angular grooves formed along said first surface are substantially aligned with the angular grooves formed along the second surface.

9. The improvement of claim 7 wherein the angular grooves formed along said first surface are offset from the angular grooves formed along the second surface.

10. The improvement of claim 1 wherein said pattern of corrugations further comprises a plurality of channels of rectilinear cross-section formed along a first surface of the bridging section of said binder ribbon.

11. The improvement of claim 10 wherein said channels are further defined by a trapezoidal cross-section.

12. The improvement of claim 10 wherein said pattern of corrugations further comprises a corresponding plurality of channels of rectilinear cross-section formed along an opposing second surface of the bridging section of said binder ribbon.

13. The improvement of claim 12 wherein the channels formed along said first surface are substantially aligned with the channels formed along the second surface.

14. The improvement of claim 12 wherein the channels formed along said first surface are offset from the channels formed along the second surface.

15. The improvement of claim 11 further comprising a shallow notch formed between each of said channels.

16. The improvement of claim 11 further comprising a shallow notch formed within each of said channels.

17. A bundled cable comprising:

a plurality of conductors;

a binder ribbon for binding said plurality of conductors in a parallel side-by-side relationship, the binder ribbon comprising a flexible insulative ribbon enveloping each of said conductors and bridge adjacent conductors, and said binder ribbon further having a pattern of corrugations formed in at least one bridging section thereof to facilitate folding of said binder ribbon; and

a tubular outer casing around a folded length of said binder ribbon.

18. The bundled cable of claim 17 wherein said pattern of corrugations further comprises a plurality of rippled furrows formed along the bridging section of said binder ribbon.

19. The bundled cable of claim 17 wherein said pattern of corrugations further comprises a plurality of angular grooves formed along the bridging section of said binder ribbon.

20. The bundled cable of claim 17 wherein said pattern of corrugations further comprises a plurality of channels of rectilinear cross-section formed along the bridging section of said binder ribbon.

21. The bundled cable of claim 20 wherein said channels are further defined by a trapezoidal cross-section.

22. The bundled cable of claim 17 wherein said plurality of conductors include power conductors and signal conductors.

23. The bundled cable of claim 22 wherein a first bridging section of said binder ribbon between a power conductor and a signal conductor is formed with said corrugations.

24. The bundled cable of claim 23 wherein said binder ribbon is bundled within the tubular outer casing by folding said binder ribbon upon itself at the corrugated first bridging section.

25. The bundled cable of claim 22 wherein a second bridging section of said binder ribbon between two endmost power conductors is formed with said corrugations.

26. The bundled cable of claim 25 wherein said second corrugated bridging section may be contracted within the tubular outer casing to conserve space when bundled therein.