Double refraction and total reflection solid nonimaging lens

• US 5,343,330 A
• Filed: 03/18/1993
• Issued: 08/30/1994
• Est. Priority Date: 09/25/1991
• Status: Expired due to Term

• Current Assignee: Gelcore (General Electric Company)
• Original Assignee: Rousseau Sauve Warren Inc.
• Inventors: Dick, Georges P., Hoffman, Marc
• Primary Examiner(s): Sikes, William L.
• Assistant Examiner(s): Dang, Hung Xuan
• Application Number:
  US08/033,794
• Time in Patent Office: 530 Days
• Field of Search: 359/708, 359/737, 359/726, 359/730, 359/831, 359/837, 359/727, 359/728, 359/387, 359/857, 359/654, 359/655
• US Class Current: 359/708
• CPC Class Codes: F21S 11/00 Non-electric lighting devices or systems using daylight roofs with sky-light opening E04D13/03; sun blinds for windows with means for redirecting light onto ceiling of a room E06B9/00; hybrid lighting devices combining artificial and natural light F21S19/00; solar heat collectors F24S; solar cells or solar cell modules H01L31/00
• CPC Class Codes: F21V 19/002 the fastening means engaging the encapsulation or the packaging of the semiconductor device
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21W 2111/02 for roads, paths or the like
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0047 for use with a light source G02B19/009, G02B19/0095 take precedence; details of lighting devices in general F21V; non-semiconductor lasers having optical devices external to the laser cavity H01S3/005
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00
• CPC Class Codes: G02B 5/001 Axicons, waxicons, reflaxicons
• CPC Class Codes: G02B 6/0001 specially adapted for lighting devices or systems lighting or signalling on vehicles using light guides B60Q1/00; lighting devices for vehicle dashboards B60Q3/10; lighting devices for vehicle interior using light guides B60Q3/62; lighting devices mounted on the vehicle rear part using light guides F21S43/235; measuring arrangements having light conducting pointers G01D13/265; illumination of liquid crystal displays G02F1/1336; illuminated signs G09F13/00
• CPC Class Codes: G02B 6/32 having lens focusing means positioned between opposed fibre ends with lens being an integral part of the single fibre end G02B6/262
• CPC Class Codes: G02B 6/322 and having centering means being part of the lens for the self-positioning of the lightguide at the focal point, e.g. holes, wells, indents, nibs
• CPC Class Codes: G02B 6/4204 the coupling comprising intermediate optical elements, e.g. lenses, holograms encapsulated active devices H01S5/02208, H01L33/52

Abstract

A nonimaging lens consists of a solid body of light-propagating material defining a first light-refracting surface, a second light-reflecting surface and a third light-refracting surface. To redirect the generally parallel light rays of a directional light beam, the first light-refracting surface diverges the light rays of this beam, the second surface reflects the divergent light rays, and the third surface refracts these reflected light rays. To concentrate dispersed light rays into a generally directional light beam, the third surface first refracts the light rays, the second light-reflecting surface converges these refracted light rays, and the first surface refracts the convergent light rays toward the generally directional light beam. In accordance with one embodiment, the first light-refracting surface and the second light-reflecting surface are conical, open out in opposite directions, and respectively define skewed refraction and reflection axes.

Claims

1. A traffic signal light comprising:

a plurality of nonimaging lens mounted laterally adjacent to each other; and

a plurality of light beam sources (a) each producing a directional light beam formed of generally parallel light rays and (b) each associated with one of said nonimaging lens;

wherein each of said nonimaging lens comprises a solid body of light-propagating material defining;

a first light-refracting surface receiving the directional light beam of the associated source and having a configuration adapted to cause divergence of the generally parallel light rays of the received light beam by refraction, the divergent light rays propagating within the solid body; and

a second light-reflecting surface positioned to receive the divergent light rays and having a configuration adapted to reflect said divergent light rays;

wherein the configuration of said light-refracting surface and the configuration of said light-reflecting surface are selected to redirect the generally parallel light rays from the associated light beam source into an enlarged light beam propagating in a given direction and visible over a given viewing angle.

2. A traffic signal light according to claim 1, wherein said solid body of each nonimaging lens further comprises a third surface through which the redirected light rays leave said solid body to propagate outside the nonimaging lens.

3. A traffic signal light according to claim 2, wherein the third surface is a light-refracting surface capable of refracting at least a part of the redirected light rays.

4. A traffic signal light according to claim 1, wherein each of said nonimaging lens comprises a refraction axis and a reflection axis, wherein said refraction and reflection axes are skewed, and wherein said light-refracting surface defines a first geometrical Figure centered on said refraction axis, and wherein said light-reflecting surface defines a second geometrical Figure centered on said reflection axis.

5. A traffic signal light according to claim 1, wherein the solid body of each nonimaging lens is generally conical and comprises an end of larger diameter presenting an hexagonal cross section, whereby each nonimaging lens is adapted to be assembled with the laterally adjacent lenses in a honeycomb arrangement.

6. A traffic signal light according to claim 1, wherein said plurality of nonimaging lenses mounted laterally adjacent to each other are molded into a single piece of plastic material.

7. A traffic signal light according to claim 1, wherein said light-refracting and light-reflecting surfaces are generally conical and open out in generally opposite directions, wherein the generally conical light-reflecting surface has an end of smaller diameter, and wherein the generally conical light-refracting surface is situated in the proximity of the end of smaller diameter of said light-reflecting surface.

8. A traffic signal light according to claim 7, in which the generally conical light-refracting and light-reflecting surfaces are centered on a common axis.

9. A traffic signal light according to claim 7, wherein the generally conical light-reflecting surface comprises two surface portions (a) both presenting the general configuration of a truncated cone, (b) opening out generally in the same direction, (c) defining solid angles of different values, and (d) interconnected through an annular edge.

10. A nonimaging lens for receiving generally parallel light rays of a directional light beam propagating outside but toward said lens and for redirecting said light rays to produce an enlarged light beam propagating in a given direction and visible over a given viewing angle, said nonimaging lens comprising a solid body of light-propagating material defining:

a first light-refracting surface receiving the directional light beam and having a configuration adapted to cause divergence of said generally parallel light rays by refraction, the divergent light rays propagating within the solid body; and

a second light-reflecting surface positioned to receive the divergent light rays and having a configuration adapted to reflect said divergent light rays;

wherein the configuration of said light-refracting surface and the configuration of said light-reflecting surface are selected to redirect said generally parallel light rays into said enlarged light beam propagating in said given direction and visible over said given viewing angle.

11. A nonimaging lens according to claim 10, wherein said solid body further comprises a third surface through which the redirected light rays leave said solid body to propagate outside the nonimaging lens.

12. A nonimaging lens according to claim 11, wherein the third surface is a light-refracting surface capable of refracting at least a part of said redirected light rays.

13. A nonimaging lens according to claim 10, wherein said light-refracting surface defines a first geometrical Figure having a first axis, wherein said light-reflecting surface defines a second geometrical Figure having a second axis, and wherein said first and second axes are skewed.

14. A nonimaging lens according to claim 13, comprising a refraction axis formed by said first axis, and a reflection axis formed by said second axis.

15. A nonimaging lens according to claim 10, wherein said light-refracting and light-reflecting surfaces are generally conical and open out in generally opposite directions, wherein the generally conical light-reflecting surface has an end of smaller diameter, and wherein the generally conical light-refracting surface is situated in the proximity of the end of smaller diameter of said light-reflecting surface.

16. A nonimaging lens according to claim 15, in which the generally conical light-refracting and light-reflecting surfaces are centered on a common axis.

17. A nonimaging lens according to claim 10, wherein the light-reflecting surface is generally conical and comprises two surface portions (a) both presenting the general shape of a truncated cone, (b) opening out generally in the same direction, (c) defining solid angles of different values, and (d) interconnected through an annular edge.

18. A nonimaging lens according to claim 10, wherein said solid body is elongated and extruded, wherein said light-refracting surface is longitudinal and has a generally V-shaped cross section, and wherein the light-reflecting surface is longitudinal and has a generally V-shaped cross section.

19. A method for redirecting generally parallel light rays of a directional light beam into an enlarged light beam propagating in a given direction and visible over a given viewing angle, comprising the steps of:

refracting said generally parallel light rays through a light-refracting surface of a solid body made of light propagating material, to diverge said generally parallel light rays of the directional beam, the divergent light rays propagating within the solid body; and

reflecting the divergent light rays on a light-reflecting surface of said solid body;

wherein said light-refracting and light-reflecting surfaces have respective configurations selected to redirect said generally parallel light rays into said enlarged light beam propagating in said given direction and visible over said given viewing angle.

20. A method as recited in claim 19, further comprising the step of refracting the redirected light rays through a third light-refracting surface through which the redirected light rays leave said solid body of light-propagating material.