Thermally neutral portable power sources

• US 5,343,368 A
• Filed: 01/22/1993
• Issued: 08/30/1994
• Est. Priority Date: 01/22/1993
• Status: Expired due to Fees

• Current Assignee: Welch Allyn Incorporated
• Original Assignee: Welch Allyn Incorporated
• Inventors: Miller, William R.
• Primary Examiner(s): Yeung, James C.
• Assistant Examiner(s): CARIASO, ALAN B
• Application Number:
  US08/009,313
• Time in Patent Office: 585 Days
• Field of Search: 362/32, 362/183, 362/208, 362/261, 362/264, 362/294, 362/373, 219/202, 219/203, 320/35, 320/36, 429/120, 62/3.2, 62/3.3, 165/47, 165/902
• US Class Current: 362/572
• CPC Class Codes: F21L 4/08 characterised by means for in situ recharging of the batteries or cells
• CPC Class Codes: F21V 29/00 Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems lighting fixtures combined with outlets for air-treatment systems F24F13/078
• CPC Class Codes: F25B 21/02 using Peltier effect; using Nernst-Ettinghausen effect
• CPC Class Codes: G02B 6/4296 coupling with sources of high radiant energy, e.g. high power lasers, high temperature light sources
• CPC Class Codes: G02B 6/4298 coupling with non-coherent light sources and/or radiation detectors, e.g. lamps, incandescent bulbs, scintillation chambers
• CPC Class Codes: H01M 10/615 Heating or keeping warm
• CPC Class Codes: H01M 10/643 Cylindrical cells
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10S 165/902 Heat storage

Abstract

A passive thermal mechanism for controlling the environmental temperature of a device having a battery and heat producing load contained within a portable housing so that the housing will remain in a thermally neutral condition and the battery will be maintained in an optimum operating condition.

Claims

1. A portable device that includes a housing,

an energy source mounted within said housing,

an energizeable load mounted within said housing being connected to said energy source which when energized converts at least some of the source energy into heat,

thermal means disposed entirely in said housing, said thermal means being in heat transfer relationship with the load and the housing that contains a phase change material which changes state at a desired temperature to maintain the housing in a thermally neutral condition wherein the housing neither rejects or accepts heat energy from its surrounding environment, and

means for initializing the phase change material to a desired state.

2. The device of claim 1 wherein the phase change material changes state at a temperature between 70°

F. and 98°

F.

3. The device of claim 1 wherein the thermal means is placed in thermal communication with both the energy source and the load.

4. The device of claim 1 wherein the energy source is a battery and the load is a lamp.

5. The device of claim 4 wherein said lamp is a high intensity arc lamp.

6. The device of claim 5 that further includes a reflector means for focusing the light output of said lamp at a focal point.

7. The device of claim 6 that further includes means for positioning a light entrance face of a fiber bundle at the focal spot of the reflector.

8. The device of claim 1 that further includes a switch means for selectively energizing said load.

9. A portable device that includes

a housing,

a battery mounted within said housing,

an energizeable load also mounted within said housing that is connected to said battery which, when energized, converts at least some of the battery energy into heat,

a first inner thermal means disposed entirely in said housing, said first inner thermal means being in thermal communication with the battery that contains a first phase change material that changes state at a first desired temperature to maintain the battery at an optimum operating temperature,

a second outer thermal means disposed entirely in said housing, said second outer thermal means being in thermal communication with the load and the housing which contains a second phase change material that changes state at a second desired temperature to maintain the housing at a thermally neutral condition wherein the housing neither rejects nor accepts thermal energy from its surrounding ambient, and

means for initializing said first phase change material and said second phase change material to a desired state.

10. The device of claim 9 that further includes insulation means for thermally isolating said first and second thermal means.

11. The device of claim 9 wherein said lamp is a high intensity arc lamp.

12. The device of claim 9 that includes terminal means for recharging the battery.

13. In combination,

a portable device having a housing, a rechargeable battery within said housing that is connected to a load that converts at least some of the battery energy to heat and thermal means containing a phase change material that changes state at a desired temperature that is in thermal communication with the load and the housing whereby the housing is maintained in a thermally neutral condition so that it neither rejects nor accepts energy from its surrounding ambient as the material changes state,

a charging stand for removably receiving said housing,

a first coacting means in the stand and the device for charging said battery when said housing is received within said stand, and

a second coacting means in the stand and the device for placing the phase change material in communication with a heat pump means within the stand for initializing the phase change material to a desired state when the housing is received within said stand.

14. The combination of claim 13 wherein said device contains a second thermal means positioned inside the first thermal means said second thermal means being in thermal communication with said battery and containing a second phase change material that changes state at the optimum operating temperature of '"'"'the battery and further including

a third coacting means in the stand and the device for placing the second phase change material in communication with a second heat pump means in the stand for initializing the second phase change material to a desired state when the housing is received within the stand.

15. A method of maintaining a thermally neutral environment in a portable device comprising the steps of:

disposing an energy source in a housing;

mounting an energizeable load within said housing;

connecting said energizeable load to said energy source, which when energized converts at least some of the source energy into heat;

disposing a first thermal means entirely in said housing, and placing said first thermal means in heat transfer relationship with the load and the housing;

placing a first phase change material in said first thermal means, said first phase change material changing state at a desired temperature to maintain the housing in a thermally neutral condition, wherein the housing neither rejects or accepts heat energy from its surrounding environment; and

initializing the first phase change material to a desired state with a heat pump.

16. The method in accordance with claim 15, wherein said energy source comprises a battery and said load comprises a high intensity arc lamp.

17. The method in accordance with claim 16, further comprising the step of:

while said step of initializing the first phase change material is being performed, recharging said battery.

18. The method in accordance with claim 15, further comprising the steps of:

disposing a second thermal means entirely in said housing, said second thermal means being in thermal communication with the load and the housing;

placing a second phase change material in said second thermal means, said second phase change material changing state at a second desired temperature; and

initializing the second phase change material to a desired state with a heat pump.