Control for high speed operation of brushless permanent magnet motor

• US 5,345,156 A
• Filed: 12/30/1993
• Issued: 09/06/1994
• Est. Priority Date: 12/30/1993
• Status: Expired due to Term

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Moreira, Julio Cesar
• Primary Examiner(s): SALATA, ANTHONY J
• Application Number:
  US08/176,121
• Time in Patent Office: 250 Days
• Field of Search: 318/799-812, 318/254, 318/439, 318/138, 318/722, 318/723
• US Class Current: 318/400.04
• CPC Class Codes: D06F 2103/44 Current or voltage
• CPC Class Codes: D06F 2103/46 of the motor driving the drum
• CPC Class Codes: D06F 2105/46 Drum speed; Actuation of motors, e.g. starting or interrupting
• CPC Class Codes: D06F 37/304 Arrangements or adaptations of electric motors
• CPC Class Codes: D06F 58/34 characterised by the purpose or target of the control
• CPC Class Codes: F25B 2600/021 Inverters therefor
• CPC Class Codes: F25B 2700/171 of the compressor
• CPC Class Codes: F25D 2700/12 Sensors measuring the inside temperature
• CPC Class Codes: H02P 6/06 Arrangements for speed regulation of a single motor wherein the motor speed is measured and compared with a given physical value so as to adjust the motor speed
• CPC Class Codes: H02P 6/182 using back-emf in windings
• CPC Class Codes: H02P 6/187 using the star point voltage
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Abstract

A method and apparatus for operating a brushless permanent magnetic motor at speeds where zero crossings of stator phase voltages becomes unavailable, wherein applications of stator currents to one stator phase is temporarily halted to allow current in the phase to reach zero, and the zero crossings of the internal motor voltage is detected as a surrogate for the zero crossings of the stator phase back EMF. A controller can react to the detected zero crossings as if the phase current was being applied.

Claims

1. A method for controlling a brushless permanent magnet motor having stator windings connected in a star configuration which provides a stator neutral node and in which windings are induced back EMF fundamental and third harmonic components, and a rotor which rotates relative to the stator windings, the motor being driven by an inverter having electrical nodes, comprising the steps of:

extracting a first signal in which the third harmonic component is dominant;

filtering the first signal to generate a second signal which substantially contains only the third harmonic component;

integrating the second signal to provide a third signal comprising the time integral of the second signal;

communicating the third signal to a controller which controls operation of the inverter;

at preselected intervals of operation of the motor, deliberately precluding application of current signals to one of the stator windings of the motor, sensing a voltage of the respective stator winding and generating a fourth signal with information about the back EMF experienced by the respective stator winding; and

communicating the fourth signal to the controller.

2. The method of claim 1, wherein the first signal is extracted from across the stator neutral node and a negative power node of the inverter.

3. The method of claim 1, wherein a network of resistors connected in star configuration is coupled to the inverter so as to include an artificial neutral node separate and apart from, but in correspondence with, the stator neutral node, and the first signal is extracted from across the artificial neutral node and a node of the inverter.

4. The method of claim 3, wherein the first signal is extracted from across the artificial neutral node and a negative power node of the inverter.

5. The method of claim 3, wherein the first signal is extracted from across the artificial neutral node and an electrical node positioned electrically between the power nodes of the inverter.

6. The method of claim 1, comprising the further steps of measuring the speed of the motor during the preselected intervals.

7. The method of claim 6, comprising the steps of:

comparing a plurality of motor speeds measured during a respective like plurality of preselected intervals; and

adjusting application of currents to the stator windings by the inverter to operate the motor at the highest speed measured of those compared.

8. A system for controlling a brushless permanent magnet motor having stator windings connected in a star configuration which provides a stator neutral node and in which windings are induced back EMF fundamental and third harmonic components, and a rotor which rotates relative to the stator windings, the motor being driven by an inverter having electrical nodes, comprising:

means for extracting a first signal in which the third harmonic component is dominant;

a filter for filtering the first signal to generate a second signal which substantially contains only the third harmonic component;

an integrator unit for integrating the second signal to provide a third signal comprising the time integral of the second signal;

a controller to which the third signal is communicated and which controls operation of the inverter, the controller being configured to deliberately preclude application of current signals to one of the stator windings of the motor during preselected intervals of operation of the motor;

means for extracting a stator winding voltage of the respective stator winding during the preselected intervals, and to generate a fourth signal with information about the back EMF experienced by the respective stator winding, which fourth signal is communicated to the controller.

9. The system of claim 8, wherein the first signal is extracted from across the stator neutral node and a negative power node of the inverter.

10. The system of claim 8, further comprising a network of resistors connected in star configuration which is coupled to the inverter so as to include an artificial neutral node separate and apart from, but in correspondence with, the stator neutral node, and the first signal is extracted from across the artificial neutral node and a node of the inverter.

11. The system of claim 10, wherein the first signal is extracted from across the artificial neutral node and a negative power node of the inverter.

12. The system of claim 10, wherein an electrical node is provided electrically between power nodes of the inverter and the first signal is extracted from across the artificial neutral node and the electrical node positioned electrically between the power nodes of the inverter.

13. The system of claim 10, further comprising means for measuring the speed of the motor during the preselected intervals.

14. The system of claim 8, further comprising a zero crossing detection unit that detects zero crossings of the third and fourth signals and which generates fifth and sixth signals with information about the zero crossings of the third and fourth signals, respectively, the controller being configured to synchronize application of stator currents with motor operation based on the fifth and sixth signals.