Fine particle size cement compositions and methods

• US 5,346,012 A
• Filed: 02/01/1993
• Issued: 09/13/1994
• Est. Priority Date: 02/01/1993
• Status: Expired due to Term

• Current Assignee: Halliburton Company
• Original Assignee: Halliburton Company
• Inventors: Crook, Ronald J., Heathman, James F.
• Primary Examiner(s): Suchfield, George A.
• Application Number:
  US08/012,091
• Time in Patent Office: 589 Days
• Field of Search: 166/292, 166/293, 106/724, 106/727, 106/730, 106/737, 106/DIG. 1
• US Class Current: 166/293
• CPC Class Codes: C04B 18/08 Flue dust , i.e. fly ash
• CPC Class Codes: C04B 2103/22 Set retarders
• CPC Class Codes: C04B 2103/408 Dispersants
• CPC Class Codes: C04B 2103/46 Water-loss or fluid-loss reducers, hygroscopic or hydrophilic agents, water retention agents
• CPC Class Codes: C04B 2111/00698 for cavity walls
• CPC Class Codes: C04B 28/04 Portland cements
• CPC Class Codes: C04B 7/527 obtaining cements characterised by fineness, e.g. by multi-modal particle size distribution
• CPC Class Codes: C09K 8/46 containing inorganic binders, e.g. Portland cement
• CPC Class Codes: Y02W 30/91 Use of waste materials as fillers for mortars or concrete
• CPC Class Codes: Y10S 106/01 Fly ash

Abstract

Fine particle size cement compositions and methods of using such compositions for cementing in a subterranean zone penetrated by a well bore are provided. The compositions are basically comprised of a fine particle size hydraulic cement, a fine particle size pozzolanic material and sufficient water to form a pumpable slurry.

Claims

1. A method of cementing in a subterranean zone penetrated by a well bore comprising the steps of:

pumping a fine particle size cement composition into said zone, said cement composition comprising;

a fine particle size hydraulic cement wherein the particles are of a size no greater than about 30 microns and have a Blaine Fineness no less than about 6000 square centimeters per gram;

a fine particle size pozzolanic material characterized by a low calcium hydroxide content whereby it does not chemically react at ordinary temperatures in the presence of water to form a cementitious compound without the addition of calcium hydroxide thereto and which in the presence of water combines with calcium hydroxide released by the hydration of said hydraulic cement wherein the particles are of a size no greater than about 30 microns and have a Blaine Fineness no less than about 5,000 square centimeters per gram, said pozzolanic material being present in said composition in an amount in the range of from about 20% to about 90% by weight of cement therein;

sufficient water to form a pumpable slurry; and

allowing said cement composition to set into a hard substantially impermeable mass in said zone.

2. The method of claim 1 wherein said fine particle size cement composition further comprises a fluid loss control additive.

3. The method of claim 2 wherein said fluid loss control additive is selected from the group consisting of hydroxyethylcellulose, carboxymethylhydroxyethylcellulose, copolymers of N,N-dimethylacrylamide and 2-acrylamido-2-methyl propane sulfonic acid and copolymers of acrylamide and 2-acrylamido-2-methyl propane sulfonic acid, said fluid loss control agent being present in said composition in an amount up to about 3% by weight of cement therein.

4. The method of claim 1 wherein said fine particle size cement composition further comprises a set retarding additive.

5. The method of claim 4 wherein said set retarding additive is selected from the group consisting of aminotri(methylenephosphonic acid), diethylenetriaminepenta(methylenephosphonic acid), ethylenediaminetetra(methylenephosphonic acid), hexamethylenediaminetetra(methylenephosphonic acid) and 1-hydroxyethylidene-1, 1-diphosphonic acid, said set retarding additive being present in said composition in an amount up to about 2% by weight of cement therein.

6. The method of claim 1 wherein said fine particle size cement composition further comprises a fine particle size sand wherein the particles are of a size no greater than about 25 microns, said fine particle size sand being present in said composition in an amount in the range of from about 30% to about 60% by weight of cement therein.

7. The method of claim 1 wherein said fine particles size cement composition further comprises a dispersing agent comprised of the condensation polymer product of formaldehyde, acetone and sodium sulfite, said dispersing agent being present in said composition in an amount up to about 3% by weight of cement therein.

8. The method of claim 1 wherein the particles of said fine particle size pozzolanic material are of a size no longer than about 15 microns.

9. The method of claim 1 wherein the particles of said fine particle size pozzolanic material are of a size no larger than about 10 microns.

10. The method of claim 1 wherein about 90% of the particles of said fine particle size pozzolanic material have diameters no greater than about 12 microns, 50% of the particles have diameters no greater than about 6 microns and 20% of the particles have diameters no greater than about 3 microns.

11. The method of claim 1 wherein the particles of said fine particle size pozzolanic material have a Blaine Fineness no less than about 12,000 square centimeters per gram.

12. A method of cementing in a subterranean zone penetrated by a well bore comprising the steps of:

pumping a fine particle size cement composition into said zone, said cement composition comprising;

a fine particle size hydraulic cement wherein the particles are of a size no greater than about 30 microns and have a Blaine Fineness no less than about 6000 square centimeters per gram;

a fine particle size pozzolanic material which in the presence of water combines with calcium hydroxide released by the hydration of said hydraulic cement wherein the particles are of a size no greater than about 30 microns and have a Blaine Fineness no less than about 5,000 square centimeters per gram, said pozzolanic material being ASTM Class F fine particle size fly ash and present in said composition in an amount in the range of from about 20% to about 90% by weight of cement therein;

sufficient water to form a pumpable slurry; and

allowing said cement composition to set into a hard substantially impermeable mass in said zone.

13. The method of claim 12 wherein said fine particle size cement composition further comprises a dispersing agent comprised of the condensation polymer product of formaldehyde, acetone and sodium sulfite, said dispersing agent being present in said composition in an amount up to about 3% by weight of cement therein.

14. The method of claim 12 wherein said ASTM Class F fine particle size fly ash is present in said composition in an amount in the range of from about 30% to about 80% by weight of cement therein.

15. The method of claim 14 wherein said ASTM Class F fine particle size fly ash is present in said composition in an amount of about 50% by weight of cement therein.