Methods of making pop-up promotional items

• US 5,346,455 A
• Filed: 12/30/1992
• Issued: 09/13/1994
• Est. Priority Date: 07/17/1989
• Status: Expired due to Fees

• Current Assignee: Papermasters Incorporated
• Original Assignee: Papermasters Incorporated
• Inventors: Volkert, John K.
• Primary Examiner(s): LAVINDER, JACK W
• Application Number:
  US07/998,933
• Time in Patent Office: 622 Days
• Field of Search: 493/342, 493/346, 493/347, 493/378, 493/381, 493/382, 493/335, 493/330, 493/331, 493/333, 493/336, 493/357-359, 493/362-365, 493/369-371, 493/944, 40/124.1, 40/530, 40/533, 446/148, 156/248, 156/249, 156/253, 156/254, 156/227, 156/264, 156/267, 156/310, 156/270, 156/269
• US Class Current: 493/335
• CPC Class Codes: B41F 17/02 for printing books or manifolding sets
• CPC Class Codes: B42D 15/008 Foldable or folded sheets
• CPC Class Codes: Y10T 156/1051 by folding
• CPC Class Codes: Y10T 156/1084 of continuous or running length bonded web

Abstract

Pop-up items are provided which can either be mounted in three-dimensional form on a suitable supporting surface by means of pressure-sensitive adhesive carried by the item or can be affixed to facing panels of a letter or pages of a book. The preferred items include a pop-up element in the form of one or two panels carrying strategically located pressure-sensitive adhesive which permits instant mounting, e.g. between facing panels so that, upon opening, the pop-up element assumes a three-dimensional configuration as a result of the pressure-sensitive adhesive bonding to the surfaces of facing panels or pages. The 3-dimensional pop-up can also be mounted to any suitable supporting surface. A variety of methods for the mass production of such pop-up elements from a continuous web, e.g., a printed and die-cut web from a web press, facilitate their inexpensive fabrication. These pop-up elements are preferably marketed or distributed in groups, e.g. defined by perforations within a surrounding matrix, or attached to a continuous strip of carrier sheet material that might be rolled or fan-folded, or in the form of stacks or pads from which a single item can be peeled off and affixed.

Claims

1. A method of making pop-up elements, which method comprises

providing a continuous web of sheet material having first and second surfaces on opposite sides of said web, said web being designed to provide a series of blanks for fabrication into structurally identical pop-up elements,

superimposing onto said continuous web at least one continuous strip of sheet material carrying a pressure-sensitive adhesive pattern so as to apply said pressure-sensitive adhesive pattern to said first surface of said web along a straight line,

applying a pattern of bonding adhesive to said second surface of said web,

manipulating said web and said superimposed strip so as to superimpose one portion of said web upon a remaining portion of said web with said second surfaces in contact with each other so that said bonding adhesive pattern effects a secure joinder therebetween, and

cutting said sheet material web and strip so as to create a plurality of pop-up elements, which elements each include a flag section and a supporting base section having at least two panels hinged to said flag section which panels are also hinged to each other and have oppositely facing surfaces that carry pressure-sensitive adhesive covered by said strip,

said pressure-sensitive adhesive allowing said pop-up elements to be adhered to a supporting surface or between a pair of facing supporting panels following removal of said strip and thereby assume an attention-attracting three-dimensional configuration.

2. A method of making pop-up elements according to claim 1 wherein a pattern of bonding adhesive is applied to said second surface of said web, wherein said web and said superimposed strip are manipulated so as to superimpose one portion of said web upon said remaining portion with said second surfaces in contact with each other so that said bonding adhesive pattern effects a secure joinder therebetween, and wherein said base section panels are hinged to each other and have oppositely facing surfaces that carry said pressure-sensitive adhesive covered by said strip.

3. A method of making pop-up elements according to claim 2 wherein said pressure-sensitive adhesive pattern is applied so that there is pressure-sensitive adhesive located on opposite sides of a longitudinal straight line and wherein said manipulating folds said web along said longitudinal line.

4. A method of making pop-up elements according to claim 3 wherein the surface of said continuous strip of sheet material which is superimposed onto said continuous web carries a release coating and said strip has a width less than the width of said continuous web.

5. A method of making pop-up elements according to claim 4 wherein said bonding adhesive is permanent adhesive and said pattern of bonding adhesive is applied along one lateral edge region of said second surface of said continuous web.

6. A method of making pop-up elements according to claim 3 wherein the surface of said continuous strip of sheet material which is superimposed onto said continuous web carries a release coating and said strip has a width about equal to the width of said continuous web.

7. A method of making pop-up elements according to claim 6 wherein a continuous carrier web is provided, wherein a carrier adhesive pattern is applied using an adhesive having a lower bond strength than said pressure-sensitive adhesive, and wherein each of said individual pop-up elements upon severing from said web is interconnected with said carrier web via said carrier adhesive pattern.

8. A method of making pop-up elements according to claim 1 wherein said continuous strip of sheet material is a carrier web of a width at least equal to that of said continuous web, wherein at least one line of weakness extending longitudinally is impressed into said continuous web in the region of each blank and wherein said cutting step includes kiss-cutting which penetrates completely through said continuous web but not through said carrier web.

9. A method of making pop-up elements, which method comprises the steps of

providing a continuous web of sheet material having first and second surfaces on opposite sides of said web, said web being designed to provide a series of blanks for fabrication into structurally identical pop-up elements,

applying a pressure-sensitive adhesive pattern to said first surface of said web along a straight line,

superimposing onto said continuous web at least one continuous strip of sheet material so as to cover said pressure-sensitive adhesive pattern,

manipulating said web and said superimposed strip so as to superimpose one portion of said web upon a remaining portion of said web with said second surfaces in contact with each other, and

cutting said sheet material web and strip so as to create a plurality of pop-up elements, which elements each include a flag section and a lower supporting base section having at least two lowermost panels which carry said pressure-sensitive adhesive on oppositely facing surfaces and are covered by said strip,

said pressure-sensitive adhesive allowing said oppositely facing surfaces of said lowermost panels of said pop-up elements to be adhered either to a supporting surface or between a pair of facing supporting panels following removal of said strip and thereby assume an attention-attracting three-dimensional configuration.

10. A method of making pop-up elements according to claim 9 wherein a pattern of bonding adhesive is applied to said second surface of said web, wherein said bonding adhesive pattern effects a secure joinder between said second surfaces of said one portion and said remaining portion following said manipulating step.

11. A method of making pop-up elements according to claim 10 wherein said pressure-sensitive adhesive pattern is applied so that there is pressure-sensitive adhesive located on opposite sides of a longitudinal straight line and wherein said manipulating step folds said web along said longitudinal line.

12. A method of making pop-up elements according to claim 11 wherein the surface of said continuous strip of sheet material which is superimposed onto said continuous web carries a release coating and said strip has a width less than the width of said continuous web.

13. A method of making pop-up elements according to claim 11 wherein said bonding adhesive is permanent adhesive and said pattern of bonding adhesive is applied along one lateral edge region of said second surface of said continuous web.

14. A method of making pop-up elements according to claim 13 wherein a continuous carrier web is provided, wherein a carrier adhesive pattern is applied using an adhesive having a lower bond strength than said pressure-sensitive adhesive, and wherein each of said individual pop-up elements upon severing from said web is interconnected with said carrier web via said carrier adhesive pattern.

15. A method of making pop-up elements according to claim 11 wherein the surface of said continuous strip of sheet material which is superimposed onto said continuous web carries a release coating and said strip has a width about equal to the width of said continuous web.

16. A method of making pop-up elements, which method comprises the steps of

providing a continuous web of sheet material having first and second surfaces on opposite sides of said web, said web being designed to provide a series of blanks for fabrication into structurally identical pop-up elements,

applying a pressure-sensitive adhesive pattern to said first surface of said web along a straight line,

superimposing onto said continuous web at least one continuous strip of sheet material so as to cover said pressure-sensitive adhesive pattern,

applying a pattern of bonding adhesive to said second surface of said web,

manipulating said web and said superimposed strip so as to superimpose one portion of said web upon a remaining portion of said web with said second web surfaces in contact with each other so that said bonding adhesive pattern effects a secure joinder therebetween, and

cutting said sheet material web and strip so as to create a plurality of pop-up elements, which elements each include a flag section and a lower supporting base section having at least two interconnected panels which carry said pressure-sensitive adhesive and are covered by said strip,

said pressure-sensitive adhesive being disposed on oppositely facing surfaces and allowing said pop-up elements to be adhered to a supporting surface or between a pair of facing supporting panels following removal of said strip and thereby assume an attention-attracting three-dimensional configuration.

17. A method of making pop-up elements according to claim 16 wherein said pressure-sensitive adhesive pattern is applied so that there is pressure-sensitive adhesive located on opposite sides of a longitudinal straight line and wherein said manipulating step folds said web along said longitudinal line so that said base section panels carrying said pressure-sensitive adhesive are hinged to each other.

18. A method of making pop-up elements, which method comprises the steps of

providing a continuous web of sheet material having first and second surfaces on opposite sides of said web, said web being designed to provide a series of blanks for fabrication into structurally identical pop-up elements,

providing at least one continuous strip of sheet material having a release coating,

applying a pressure-sensitive adhesive pattern along a straight line to said first surface of said web or to said at least one continuous strip,

superimposing onto said continuous web said at least one continuous strip of sheet material so that said pressure-sensitive adhesive pattern is sandwiched between said continuous web and said at least one continuous strip with said adhesive residing on portions of said continuous web which constitute two lowermost panels hinged to the remainder of the pop-up element, and

manipulating and cutting both said sheet material web and said strip in a direction at least transverse to the length of said continuous web and in a manner so as to create a plurality of the pop-up elements, each of which elements includes a flag section and a lower supporting base section having said two lowermost panels which carry said pressure-sensitive adhesive and are covered by said strip,

said release-coated strip being removable from said two lowermost panels to expose said pressure-sensitive adhesive which then allows said lowermost panels of each said pop-up element to be adhered either to a supporting surface or between a pair of facing supporting panels and thereby assume an attention-attracting three-dimensional configuration.