Rack apparatus for folding chairs

• US 5,348,149 A
• Filed: 06/17/1992
• Issued: 09/20/1994
• Est. Priority Date: 06/17/1992
• Status: Expired due to Fees

• Current Assignee: Timothy P. Mccarthy
• Original Assignee: Timothy P. Mccarthy
• Inventors: McCarthy, Timothy P.
• Primary Examiner(s): Foster, Jimmy G.
• Application Number:
  US07/900,166
• Time in Patent Office: 825 Days
• Field of Search: 108/53.1, 108/53.5, 108/55.1, 206/326, 206/386, 206/600, 211/49.1, 211/194, 220/1.5, 220/6, 220/7
• US Class Current: 206/326
• CPC Class Codes: A47B 81/00 Cabinets or racks specially adapted for other particular purposes, e.g. for storing guns or skis
• CPC Class Codes: A47C 3/04 Stackable chairs; Nesting chairs
• CPC Class Codes: B65D 19/10 of skeleton construction, e.g. made of wire
• CPC Class Codes: B65D 2519/00024 Metal
• CPC Class Codes: B65D 2519/00059 Metal
• CPC Class Codes: B65D 2519/00164 Metal
• CPC Class Codes: B65D 2519/00233 Metal
• CPC Class Codes: B65D 2519/00298 skeleton type
• CPC Class Codes: B65D 2519/00333 contact surface having a stringer-like shape
• CPC Class Codes: B65D 2519/00512 skeleton type
• CPC Class Codes: B65D 2519/00562 chemical connection, e.g. glued, welded, sealed
• CPC Class Codes: B65D 2519/00626 sidewalls connected via corner posts
• CPC Class Codes: B65D 2519/00701 Structures not intended to be disassembled
• CPC Class Codes: B65D 2519/0082 in the side wall
• CPC Class Codes: B65D 2519/0097 through corner posts
• CPC Class Codes: B65D 85/62 for stacks of articles; for special arrangements of groups of articles

Abstract

Rack apparatus for removably retaining and transporting a multitude of folded stack and stackable chairs is described. The apparatus includes a base frame upon which are mounted upstanding stanchions with alignment surfaces providing for the lined stacking of chairs in a sequence of chair stacking bays. The chairs may be locked within fully filled bays and the entire apparatus is movable with a conventional forklift truck into rack upon rack stacking orientations on the bed of a flat bed trailer for transportation to a site or for purposes on site and warehousing storage.

Claims

1. A system for retaining and transporting chairs, comprising:

a plurality of foldable, stackable chairs, each having a back with mutually oppositely disposed upper curved corners and, when folded, two oppositely disposed, paired front and rear leg ends positioned in adjacent, offset relationship to define an outwardly opening notch, said chairs generally exhibiting constant widthwise, lengthwise and stack height dimension when folded; and

a rack apparatus including;

a base component having a widthwise base extent of dimension corresponding substantially with said the chair lengthwise dimension and extending between substantially parallel first and second longitudinal edges and having a select lengthwise base extent along a longitudinal axis;

a first linear array of paired, upstanding chair leg alignment stanchions of predetermined height, each having a base portion fixed to said base component at said first longitudinal edge and extending from said base portion to a top portion, each pair thereof having inwardly disposed first alignment surfaces along said predetermined height slidably receiving a corresponding oppositely disposed said outwardly opening notch of a given said chair when folded to effect one retention of said given chair in alignment for stacking; and

a second linear array of paired, upstanding chair back alignment stanchions of said predetermined height, each having a base portion fixed to said base component at said second longitudinal edge and extending from said base portion to a top portion, each said pair thereof being located in symmetrical alignment with each said pair of said first linear array and each said pair thereof having at least one inwardly disposed second alignment surface configured and located to slidably align for stacking said back upper curved corners of said given chair when a said outwardly opening notch thereof is slidably received at one of said first alignment surfaces.

2. The system of claim 1 in which:

said base component is generally rectangular having four corners;

two said chair leg alignment stanchions are corner leg stanchions each located at a said corner at said first longitudinal edge;

two said chair back alignment stanchions are corner chair back alignment stanchions located at two said corners at said second longitudinal edge;

each said corner chair leg alignment stanchion and each said corner chair back alignment stanchion upwardly terminates in a rack stacking upper connector;

said base is configured having four lower connectors fixed thereto and extending downwardly and each in slidable mating alignment with one said upper connector of another said rack apparatus, so as to provide for the overhead stacking of one said rack apparatus upon another.

3. The system of claim 1 in which each said chair leg alignment stanchion is configured having a rectangular cross section defining four outwardly disposed surfaces, one said surface being inwardly disposed and parallel to said longitudinal axis to provide one of said first alignment surfaces, an adjacent said surface being perpendicular to said longitudinal axis to provide another of said first alignment surfaces.

4. The system of claim 1 in which at least one said chair back stanchion of each said pair thereof is configured having a said inwardly disposed second alignment surface oriented at an acute angle with respect to said longitudinal axis, said acute angle being selected for tangential slidable contact with an adjacent said back upper curved corner.

5. The system of claim 1 in which:

said predetermined height is an integer multiple of said chair stack height positioning the top of the uppermost chair of a full stack retained within said rack apparatus substantially at said predetermined height;

including a first elongate retainer component mounted upon said first linear array of chair leg alignment stanchions at said top portion of each thereof and extending in abutting and securing relationship over said chair leg ends of said uppermost chair; and

a second elongate retainer component mounted upon said second linear array of chair back alignment stanchions at said top portion of each thereof and extending in abutting and securing relationship over the upper portion of said back of said uppermost chair.

6. The system of claim 5 including locking means for locking one of said first and second elongate retainer components upon said rack apparatus.

7. The system of claim 1 in which said base component lengthwise base extent is selected in correspondence with an integer multiple of said chair widthwise dimension.

8. The system of claim 1 in which at least one said chair back stanchion of each said pair thereof is configured having a rectangular cross section with two, inwardly disposed, mutually perpendicular surfaces, each defining a said second alignment surface and oriented substantially at a 45°

angle with respect to said longitudinal axis.

9. The system of claim 1 including:

first ground engaging guide straps mounted upon said base component perpendicularly to said longitudinal axis and extending therebelow a distance defining an opening for receiving a lifting fork; and

second ground engaging guide straps mounted upon said base component in parallel relationship with said longitudinal axis and extending therebelow said distance defining an opening for receiving a lifting fork.

10. The system of claim 1 in which said base component comprises:

first and second spaced elongate rectangular rigid tubes having lengthwise extents parallel with said longitudinal axis, each having an effective length corresponding with said lengthwise extent, said first and second tubes being open at the ends thereof, extending from a top surface to a flat ground engaging surface a dimension effective for receiving a lifting fork, said first and second tubes having laterally outwardly disposed side surfaces defining said base widthwise extent; and

said first linear array of paired, upstanding chair leg stanchions and said second array of paired, upstanding chair back alignment stanchions are mounted upon said first and second rigid tubes.

11. The system of claim 10 in which said base component further comprises:

third and fourth spaced rectangular rigid tubes, each having an effective length corresponding with said widthwise extent and having openings at the ends thereof for receiving a lifting fork, each said third and fourth tubes extending from a top surface disposed substantially coplanarly with said each top surface of said first and second tubes to a flat ground engaging surface arranged to be substantially coplanar with said flat, ground engaging surface of each said first and second tubes.

12. A system for transporting chairs utilizing a tractor-trailer rig having a flat bed trailer of predetermined load supporting width for supporting a load of maximum height, comprising:

a plurality of foldable, stackable chairs, each having a back with mutually oppositely disposed upper curved corners and, when folded, two oppositely disposed, paired front and rear leg ends positioned in adjacent, offset relationship to define an outwardly opening notch, said chairs generally exhibiting two principal dimensions when folded;

a rack apparatus including;

a base frame formed as a rectangle with four corner, having a lengthwise side extent and a widthwise side extend, each said side extent corresponding with an integer multiple of a unique one of said chair principal dimensions;

four upstanding posts of predetermined height, each having a post base portion fixed to said base frame at one said corner and extending upwardly to a top portion and defining with said base frame a volume providing for a predetermined number of mutually adjacent bays each retaining stacked said chairs and being of bay height corresponding with said predetermined height and bay widthwise extent corresponding with said chair widthwise principal dimension;

a first plurality of upstanding chair leg alignment stanchions of predetermined height, having a base portions fixed to said base frame at spaced bay defining positions and extending from said base portions to top portions, each having inwardly disposed first alignment surfaces along said predetermined height slidably receiving said outwardly opening notches of chairs, when folded and stacked in two, mutually adjacent said bays to effect a retention of said chairs in stacked alignment within said bays; and

a second plurality of upstanding chair back alignment stanchions of said predetermined height, having base portions fixed to said base frame at spaced, bay defining positions, said chair back alignment stanchions extending from said base portions to top portions, each being symmetrically aligned with a corresponding one of said chair leg alignment stanchions to define said bay, and each having inwardly disposed second alignment surfaces aligning said back upper curved corners of said chairs, when folded and stacked.

13. The system of claim 12 in which said lengthwise side extent of said base frame corresponds with said load supporting width of said flat bed trailer.

14. The system of claim 12 in which:

each said post top portion is configured having a rack stacking upper connector;

said base frame is configured having four lower connectors fixed thereto in slidable, mating alignment with said upper connectors of another rack apparatus, so as to provide for stacking of one said rack apparatus upon another;

said predetermined height of said chair leg alignment stanchions and said chair back alignment stanchions corresponds with an integer multiple of said chair stack height, and further being selected such that the combined height of two said rack apparatus, when one is stacked upon the other and the stacked combination is positioned upon said trailer, is less than said load maximum height.

15. The system of claim 12 in which:

said predetermined height is an integer multiple of said chair stack height, positioning the top of the uppermost chair of a full stack filling a said bay substantially at said predetermined height;

said first plurality of upstanding chair leg alignment stanchions is provided as a first linear array thereof extending between first and second oppositely disposed said posts;

said second plurality of upstanding chair back alignment stanchions is provided as a second linear array thereof extending between third and fourth oppositely disposed said posts;

including a first elongate retainer component mounted upon said first linear array of chair leg alignment stanchions at said top portions thereof and extending in abutting and securing relationship over said chair leg ends of said uppermost chair;

a second elongate retainer component mounted upon said second linear array of chair back alignment stanchions at said top portion thereof and extending in abutting and securing relationship over the upper portion of said back of said uppermost chair.

16. The system of claim 12 including:

first ground engaging guide straps mounted upon said base frame along said widthwise side extent and extending below said base frame a distance defining an opening for receiving a lifting fork; and

second ground engaging guide straps mounted upon said base frame along said lengthwise extent and extending below said base frame said distance defining an opening for receiving a lifting fork.

17. The system of claim 12 in which said base frame comprises:

first and second spaced elongate rectangular rigid tubes having lengthwise extents parallel with said lengthwise side extent, each having an effective length corresponding with a said base frame side extent and being open at the ends thereof and extending from a top surface to a flat, ground engaging surface a dimension effective for receiving a lifting fork.

18. The system of claim 17 in which:

said four upstanding posts, said first plurality of upstanding chair leg alignment stanchions and said second plurality of upstanding chair back alignment stanchions extend upwardly for connection with top frame members having horizontal coplanar top surfaces of extent effective to support said base frame of another said rack apparatus in rack stacking relationship; and

including upstanding base frame alignment means fixed to said top frame members for horizontally aligning said base frame of one upper said rack apparatus upon said top frame members of a lower disposed said rack apparatus.

19. The rack apparatus of claim 17 in which said alignment means comprises upwardly extending tab members.

20. System for storing and transporting a multitude of foldable, stackable chairs, each having a back with mutually oppositely disposed upper curved corners and, when folded, two oppositely disposed, paired front and rear leg ends positioned in adjacent, offset relationship to define an outwardly opening notch, said chairs generally exhibiting two principal dimensions when folded including widthwise and lengthwise dimensions and having a stack height dimension when folded, and being transportable by a tractor-trailer rig having a flat bed trailer of predetermined load supporting width for supporting a load of maximum height, comprising:

a base frame formed as a rectangle with four corners, having a lengthwise side extent and a widthwise side extent, each said side extent corresponding with an integer multiple of a unique one of said chair principal dimensions;

four upstanding posts of predetermined height, each having a post base portion fixed to said base frame at one said corner and extending upwardly to a top portion and defining with said base frame a volume providing for a predetermined number of mutually adjacent stacked chair retaining bays of bay height corresponding with said predetermined height and bay widthwise extent corresponding with said chair widthwise principal dimension;

a first plurality of upstanding chair leg alignment stanchions of predetermined height, having base portions fixed to said base frame at spaced bay defining positions and extending from said base portions to top portions, each having inwardly disposed first alignment surfaces along said predetermined height configured to slidably receive said outwardly opening notches of chairs, when folded and stacked in two, mutually adjacent said bays to effect a retention of said chairs in stacked alignment within said bays, and said stanchions configured having a rectangular cross section defining four outwardly disposed surfaces, three of said surfaces providing two of said first alignment surfaces; and

a second plurality of upstanding chair back alignment stanchions of said predetermined height, having base portions fixed to said base frame at spaced, bay defining positions, said chair back alignment stanchions extending from said base portions to top portions, each being symmetrically aligned with a corresponding one of said chair leg alignment stanchions to define said bay, and each having inwardly disposed second alignment surfaces configured and located to slidably align for stacking said back upper curved corners of said chairs, when folded, and said stanchions configured having two adjacently disposed second alignment surfaces oriented at a predetermined angle with respect to a said first alignment surface, said angle being selected for tangential slidable contact with a said chair back upper curved surface.

21. The method for transporting a multitude of foldable, stackable chairs to the location of a public gathering, each said chair having a back with mutually oppositely disposed upper curved corners and, when folded, oppositely disposed, paired front and rear leg ends positioned in adjacent, offset relationship to define an outwardly opening notch, said chairs generally exhibiting two principal dimensions when folded including widthwise and lengthwise dimensions and having a stack height dimension when folded, comprising the steps of:

providing a rack apparatus including;

a base frame formed as a rectangle with four corners, having a lengthwise side extent and a widthwise side extent, each said side extent corresponding with an integer multiple of a unique one of said chair principal dimensions;

four upstanding posts of predetermined height, each having a post base portion fixed to said base frame at one said corner and extending upwardly to a top portion and defining with said base frame a volume providing for a predetermined number of mutually adjacent stacked chair retaining bays of bay height corresponding with said predetermined height and bay widthwise extent corresponding with said chair widthwise principal dimension;

a first plurality of upstanding chair leg alignment stanchions of predetermined height, having base portions fixed to said base frame at spaced bay defining positions and extending from said base portions to top portions, each having inwardly disposed first alignment surfaces along said predetermined height configured to slidably receive said outwardly opening notches of chairs, when folded and stacked in two, mutually adjacent said bays to effect a retention of said chairs in stacked alignment within said bays, and

a second plurality of upstanding chair back alignment stanchions of said predetermined height, having base portions fixed to said base frame at spaced, bay defining positions, said chair back alignment stanchions extending from said base portions to top portions, each being symmetrically aligned with a corresponding one of said chair leg alignment stanchions to define said bay, and each having inwardly disposed second alignment surfaces configured and located to slidably align for stacking said back upper curved corners of said chairs, when folded;

stacking a plurality of said chairs within each said adjacent bay in a manner wherein said outwardly opening notch of each said chair is in slidable engagement with one of said first alignment surfaces, and each said chair back upper curved corner is in slidable engagement with one of said second alignment surfaces;

loading said rack apparatus upon a vehicle;

transporting said loaded rack apparatus to the vicinity of said location with said vehicle and unloading said rack apparatus thereat; and

transporting said unloaded rack apparatus to said location and removing said stacked chairs therefrom.

22. The method of claim 21 in which said stacking of said chairs is carried out to provide a chair stack height substantially coextensive with said predetermined height to provide a consistent, predetermined number of said chairs stacked within each said bay.