Liquid dispensing apparatus

• US 5,348,585 A
• Filed: 01/07/1993
• Issued: 09/20/1994
• Est. Priority Date: 01/07/1993
• Status: Expired due to Term

• Current Assignee: Kimberly Anne Weston
• Original Assignee: Colin K. Weston
• Inventors: Weston, Colin K.
• Primary Examiner(s): Weston, Caleb
• Application Number:
  US08/001,632
• Time in Patent Office: 621 Days
• Field of Search: 118/305, 118/323, 118/410, 118/DIG. 3, 222/63, 222/326, 222/327, 222/333, 222/340, 222/341, 222/390, 222/391
• US Class Current: 118/305
• CPC Class Codes: B05C 11/10 Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material B05C1/0813, B05C5/0225, B05C17/002 and B05C19/06 take precedence
• CPC Class Codes: B05C 5/02 the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
• CPC Class Codes: H05K 13/0469 by applying a glue or viscous material
• CPC Class Codes: H05K 2203/0126 Dispenser, e.g. for solder paste, for supplying conductive paste for screen printing or for filling holes
• CPC Class Codes: H05K 3/1241 by ink-jet printing or drawing by dispensing
• CPC Class Codes: Y10S 118/03 Container-related coater

Abstract

A liquid dispensing apparatus is adapted to accurately dispense known volumes of liquid onto the receiving surface a workpiece, and comprises a cartridge having a reservoir for containing an amount of liquid. The cartridge has an outlet of known cross sectional area, and a piston adapted for longitudinal translational movement. There is a driving means for effecting movement of the piston, control means for operating said driving means, and means having a threaded portion for mechanically interconnecting the piston and driving means, so as to drive the piston within the cartridge. One of a first and second retaining means is securely connected to the piston and the other of said first and second retaining means is securely connected to said cartridge; and the interconnection means is longitudinally rigid between the first and said second retaining means so as to preclude unwanted relative movement of the piston with respect to the cartridge. Thus, when the piston is advanced along the cartridge towards the outlet, a known volume of liquid is dispensed. There is a feedback loop whereby the rate of liquid dispensing from the reservoir is substantially proportional to the rate of change in displacement of the outlet with respect to the workpiece, and varies proportionally as the rate of change in displacement varies.

Claims

1. A liquid dispensing apparatus to accurately dispense known volumes of liquid onto a receiving surface of a workpiece, for use in conjunction with a two axis of movement robotic table that is configured to hold a workpiece in a given position on a table member, with said robotic table having motor means for moving said table member with respect to said liquid dispensing apparatus, said apparatus comprising:

a cartridge having a longitudinal axis and defining a reservoir for containing an amount of liquid therein, said cartridge having an outlet of known cross sectional area and an inlet for allowing said liquid to be deposited into said cartridge;

a piston positioned within said cartridge along said longitudinal axis, the displacement of said piston with said cartridge, with respect to said outlet, defining the volume of said reservoir;

driving means for effecting translational movement of said piston with respect to said cartridge so as to cause a change in the volume of said reservoir;

control means for operating said driving means; and

interconnection means for mechanically interconnecting said piston and said driving means, such that said driving means may rotatably drive said piston with said cartridge, said interconnection means having a threaded portion thereon;

a first retaining means for retaining said interconnection means in threadibly engaged relation thereto;

a second retaining means for retaining said interconnection means in freely rotatable substantially non-translatable relation thereto;

wherein one of said first and second retaining means is securely connected to said piston and the other of said first and second retaining means is securely connected to said cartridge;

wherein said interconnection means is longitudinally rigid between said first retaining means and said second retaining means thereby to preclude unwanted relative movement along said longitudinal axis of said piston with respect to said cartridge;

whereby, when said piston is advanced long said cartridge towards said outlet by way of a known degree of rotation of said interconnection means, a known volume of said liquid is dispensed from said reservoir through said outlet; and

wherein the rate of liquid dispensing from said reservoir is substantially proportional to the rate of change in displacement of said outlet with respect to said workpiece, in a direction substantially perpendicular to said receiving surface of said workpiece, and further varies proportionally as said rate of change in displacement varies.

2. The liquid dispensing apparatus of claim 1, wherein said first retaining means is securely connected to said piston and said second retaining means is securely attached to said cartridge.

3. The liquid dispensing apparatus of claim 1, wherein said first retaining means is securely connected to said cartridge and said second retaining means is securely connected to said piston.

4. The liquid dispensing apparatus of claim 3, wherein said first retaining means is directly attached to said cartridge.

5. The liquid dispensing apparatus of claim 4, wherein said first retaining means is removably attached to said cartridge.

6. The liquid dispensing apparatus of claim 5, wherein the portion of said interconnection means between the one of said first and second retaining means securely connected to said cartridge is a flexible drive shaft.

7. The liquid dispensing apparatus of claim 6, further comprising a biasing means for biasing said piston and said connection means into intimately contacting relation with respect to said retaining means.

8. The liquid dispensing apparatus of claim 7, wherein said biasing means is an air pressure system wherein air between said piston and said retaining means is selectively maintained at a pressure other than ambient air pressure.

9. The liquid dispensing apparatus of claim 8, wherein said air pressure system selectively maintains the pressure of said air between said piston and said retaining means at a pressure below ambient air pressure.

10. The liquid dispensing apparatus of claim 8, wherein said air pressure system selectively maintains the pressure of said air between said piston and said retaining means at a pressure above ambient air pressure.

11. The liquid dispensing apparatus of claim 1, wherein the two axes in said two axis of movement robotic table are arranged so as to define a plane.

12. The liquid dispensing apparatus of claim 11, wherein said two axes are mutually perpendicular.

13. The liquid dispensing apparatus of claim 1, wherein the two axes in said two axis of movement robotic table are arranged so as to define a cylinder.

14. The liquid dispensing apparatus of claim 1, wherein said driving means is a stepping motor.

15. The liquid dispensing apparatus of claim 14, wherein said stepping motor is controlled by said control means so that rotation of said stepping motor in a first direction causes forward movement of said piston towards said outlet so as to dispense said liquid therefrom;

and wherein the amount of liquid dispensed for each step of rotation by said stepping motor is thereby known.

16. The liquid dispensing apparatus of claim 15, further comprising means to set said control means so as to control the driving action of said stepping motor for a predetermined number of steps of rotation in said first direction, whereby a predetermined volume of said liquid is dispensed from said outlet.

17. The liquid dispensing apparatus of claim 1, wherein said driving means is a servo-motor.

18. The liquid dispensing apparatus of claim 1, wherein said driving means is a low speed DC motor.

19. The liquid dispensing apparatus of claim 1, further comprising a piston retracting means that is selectively actuated so as to slightly retract said piston a minor amount within said cartridge at the end of each piston advancement that disperses liquid from said reservoir through said outlet.

20. The liquid dispensing apparatus of claim 19, wherein said piston retracting means comprises a force transmitting member threadably engaged on said interconnection means, a stop means connected in non-rotatable relation to said cartridge with said force transmitting member and said stop means being rotatably moveable with respect to each other between a first relative position and a second relative position;

a spring means connected between said force transmitting member and said stop means;

wherein rotation of said interconnection means causes relative rotation of said force transmitting member with respect to said stop means toward said second relative position so as to slightly advance said piston in said cartridge; and

wherein said spring means biases said force transmitting member and said stop means with respect to each other towards said first relative position so as to slightly retract said piston in said cartridge.

21. The liquid dispensing apparatus of claim 20, wherein said piston retracting means comprises a suction means connected in fluid communication to said cartridge at the opposite end of said cartridge from said outlet.

22. A liquid dispensing apparatus that accurately dispenses known volumes of liquid onto a receiving surface of a workpiece, said apparatus comprising:

a cartridge having a longitudinal axis and defining a reservoir for containing an amount of liquid therein, said cartridge having an outlet of known cross sectional area and an inlet for allowing said liquid to be deposited into said cartridge;

a piston positioned within said cartridge and for translational movement therewithin along said longitudinal axis, the displacement of said piston within said cartridge, with respect to said outlet, defining the volume of said reservoir;

driving means for effecting translational movement of said piston with respect to said cartridge so as to cause a change in the volume of said reservoir;

control means for operating said driving means;

interconnection means for mechanically interconnecting said piston and said driving means, such that said driving means may rotatably drive said piston within said cartridge, said interconnection means having a threaded portion thereon;

a first retaining means for retaining said interconnection means in threadibly engaged relation thereto;

a second retaining means for retaining said interconnection means in freely rotatable substantially non-translatable relation thereto; and

feedback loop means for indicating the relative position of said outlet of said cartridge with respect to a datum point;

wherein one of said first and second retaining means is securely connected to said piston and the other of said first and second retaining means is securely connected to said cartridge;

wherein said interconnection means is longitudinally rigid between said first retaining means and said second retaining means thereby to preclude unwanted relative movement along said longitudinal axis of said piston with respect to said cartridge;

whereby when said piston is advanced towards said outlet by way of a known degree of rotation of said interconnection means, said piston advances along said cartridge by a known amount to thereby dispense a known volume of said liquid from said reservoir through said outlet;

wherein the rate of liquid dispensing from said reservoir is substantially proportional to the relative speed of said outlet with respect to said workpiece, in a direction substantially perpendicular to said receiving surface of said workpiece; and

wherein said rate of liquid dispensing is controlled by feedback signals from said feedback loop.

23. The liquid dispensing apparatus of claim 22, further comprising means whereby said liquid dispensing apparatus may be held and controlled by an operator'"'"'s hand and may be moved freely across said receiving surface of said workpiece by said operator'"'"'s hand.

24. The apparatus of claim 22, wherein said feedback loop means further comprises means to provide signals indicative of the distance travelled by said outlet with respect to said workpiece during a sampling period.

25. The apparatus of claim 22, wherein said feedback loop means further comprises means to provide signals proportional to the speed of said outlet with respect to said workpiece.

26. The apparatus of claim 25, wherein said feedback loop means further comprises means to provide analog signals proportional to the speed of said outlet with respect to said workpiece.

27. The apparatus of claim 26, further comprising means to establish a signal level that is with respect to zero speed.