Battery condition monitoring and recording system for electric vehicles

• US 5,349,535 A
• Filed: 10/20/1992
• Issued: 09/20/1994
• Est. Priority Date: 10/20/1992
• Status: Expired due to Fees

• Current Assignee: Digicomp Research Corp.
• Original Assignee: Digicomp Research Corp.
• Inventors: Gupta, Om P.
• Primary Examiner(s): Black, Thomas G.
• Assistant Examiner(s): NGUYEN, TAN QUANG
• Application Number:
  US07/963,997
• Time in Patent Office: 700 Days
• Field of Search: 364/483, 364/550, 364/551.01, 320/6, 320/3, 320/15, 320/8, 320/20, 320/40, 320/48
• US Class Current: 702/63
• CPC Class Codes: B60L 2200/26 Rail vehicles
• CPC Class Codes: B60L 2240/70 Interactions with external data bases, e.g. traffic centres
• CPC Class Codes: B60L 2270/32 of electricity
• CPC Class Codes: B60L 2270/34 of parts
• CPC Class Codes: B60L 3/0069 relating to the isolation, e.g. ground fault or leak current
• CPC Class Codes: B60L 3/04 Cutting off the power supply under fault conditions protective devices and circuit arrangements in general H01H; H02H
• CPC Class Codes: B60L 53/16 Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/31 Charging columns specially adapted for electric vehicles
• CPC Class Codes: B60L 53/65 involving identification of vehicles or their battery types
• CPC Class Codes: B60L 53/665 Methods related to measuring, billing or payment
• CPC Class Codes: G01R 31/006 on road vehicles, e.g. automobiles or trucks testing of ignition installations peculiar to internal combustion engines F02P17/00
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: G06Q 30/0283 Price estimation or determination
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H02J 2207/30 Charge provided using DC bus or data bus of a computer
• CPC Class Codes: H02J 2310/48 for electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: H02J 7/00036 Charger exchanging data with battery
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0048 : Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/007188 : the charge cycle being controlled or terminated in response to non-electric parameters
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries
• CPC Class Codes: Y02T 10/70 : Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 : Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 : Electric energy management in electromobility
• CPC Class Codes: Y02T 90/12 : Electric charging stations
• CPC Class Codes: Y02T 90/14 : Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 : Information or communication technologies improving the operation of electric vehicles
• CPC Class Codes: Y02T 90/167 : Systems integrating technologies related to power network operation and communication or information technologies for supporting the interoperability of electric or hybrid vehicles, i.e. smartgrids as interface for battery charging of electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: Y04S 30/14 : Details associated with the interoperability, e.g. vehicle recognition, authentication, identification or billing

Abstract

A device for accumulating information about storage batteries, especially useful for electric vehicles, in which a microcomputer having memory and associated sensors is built into each battery pack. The device accumulates data about the usage and condition of the pack, and identification data on the user, then transmits the data to an external computer when the pack is charging.

Claims

1. A battery pack monitoring device permanently attached to a battery pack which battery pack is a replaceable pack in a battery-using installation, such that when the battery pack in the installation is exhausted, the entire battery pack may be replaced with a new pack having a battery pack monitoring device, and the replaceable pack is recharged external of the battery-using installation, the battery pack comprising a plurality of batteries, each battery comprising a plurality of cells, the device comprising:

a) a plurality of sensor means for collecting information on at least one of the cells, each of the sensors having inputs for monitoring a parameter of the cell,

b) a plurality of data output means for communicating data about the battery pack, and

c) computer means for processing and storing data, comprising;

i) a plurality of input port means for accepting data connected to the plurality of sensors,

ii) a plurality of output port means for transmitting data connected to the plurality of data output means,

iii) a plurality of data input/output means for communicating with an external data processing means for collecting data, one of the data input/output means receives identification indicia from the battery-using installation, such that the installation is identified to the battery monitoring device,

iv) nonvolatile memory means for storing instructions and data, and

v) programmable processor means for processing data connected to the input port means, output port means, data input/output means, and memory means, in which data about the battery pack collected through the sensors is accepted by the computer means through the input port means and is processed by the programmable processor means based upon instructions stored in the memory means and is accumulated as processed data, the processed data being stored in the memory means and the processed data and the identification indicia of the battery-using installation is communicated to the external data processing means through the data input/output means.

2. The battery pack monitoring device of claim 1 in which the installation is an electric vehicle, and the battery pack is a replaceable traction battery pack for an electric vehicle.

3. The battery pack monitoring device of claim 2 in which at least one of the output port means of the computer means provides "fuel gauge" type information on remaining charge in the battery pack to the vehicle driver.

4. The battery pack monitoring device of claim 1 in which the external data processing means is a computer operating a billing system, whereby information on the use of the battery pack is collected by the battery monitoring device, is stored in the memory means, and is transmitted on demand through the data input/output means for the purpose of billing for the use of the battery pack.

5. The battery pack monitoring device of claim 1 in which the parameter being measured by at least one of the sensors is the voltage of at least one of the cells or batteries in the battery pack.

6. The battery pack monitoring device of claim 1 in which the parameter being measured by at least one of the sensors is the current flow through the battery pack.

7. The battery pack monitoring device of claim 1 in which the parameter being measured by at least one of the sensors is the specific gravity of the electrolyte in at least one of the cells in the battery pack.

8. The battery pack monitoring device of claim 1 in which the parameter being measured by at least one of the sensors is the temperature of at least one of the cells in the battery pack.

9. The battery pack monitoring device of claim 1 in which the parameter being measured by at least one of the sensors is the ambient temperature around at least one of the cells or batteries in the battery pack.

15. The battery pack monitoring device of claim 1, further comprising a battery charging station, comprising:

a) a battery charger, having a charge output for charging storage batteries and a control input for enabling or disabling the charging output,

b) computer means for controlling the charging station and communicating data, comprising;

i) a control output connected to the control input of the battery charger,

ii) a plurality of data input means for accepting data about the battery pack, communicating with the data input/output means of the battery pack monitoring device, and

iii) communication port means for communicating data with an external computer,

c) socket means for connecting to and intercommunicating with the battery monitoring device and with the battery pack, such that the charge output of the battery charger of the battery charging station may be connected to the battery pack, and the data input/output means of the battery monitoring device may be connected to the data input means of the computer means of the charging station, and

d) telecommunication means for communicating with a remote computer having data base means for storing information, connected to the communication port means of the computer means.

16. The battery pack monitoring device of claim 15 in which the computer means of the charging station operates by the steps of:

a) interrogating the computer means of the monitoring device through the data input/output means,

b) receiving the installation identification data from the computer means of the monitoring device,

c) communicating the identification data to the remote computer through the communications port means and telecommunications means,

d) receiving authorization to charge from the remote computer,

e) activating the battery charger through the control output of the computer connected to the control input of the battery charger.

17. The battery pack monitoring device of claim 16 in which the method of operation of the computer means of the charging station further comprises the steps of:

a) downloading the information about the battery pack from the nonvolatile memory means of the computer means of the battery pack monitoring device,

b) communicating the battery pack information to the remote computer through the communications port means and telecommunications means.

18. The battery pack monitoring device of claim 17 in which the method of operation of the computer means of the charging station further comprises the step of billing the use of the pack based on the information communicated from the charging station.

19. The battery pack monitoring device of claim 15, in which the charging station further comprises display means for communicating information to the user of the charging station.

20. The battery pack monitoring device of claim 15, in which the charging station of claim 15 further comprises card swipe means for reading credit card identification data from a credit card having a magnetic stripe.

21. The battery pack monitoring device of claim 15, in which the socket means of the charging station further comprises lock means for keeping the battery monitoring device and the charging station connected, so that the installation may not be unplugged from the charging station without unlocking the locking means.

10. The method of monitoring the condition of a replaceable battery pack in which the battery pack is a replaceable pack in a battery-using installation, such that when the battery pack in the installation is exhausted, the entire battery pack may be replaced with a new pack having a battery pack monitoring device, and the replaceable pack is recharged external of the battery-using installation, comprising a plurality of batteries, each battery comprising a plurality of cells, comprising the steps of:

a) accumulating information about the pack through a plurality of sensors on at least one of the cells, each of the sensors having inputs for measuring a parameter of the cell,

b) processing the information through a computer permanently attached to the battery pack and connected to the sensors,

c) accumulating the processed information in nonvolatile memory means for storing programs and information,

d) interrogating the battery-using installation and receiving identification indicia which identifies the battery-using installation to the battery monitoring device,

e) communicating the accumulated information to an external data processing means for collecting data, the information communicated to the external data processing means including the identification indicia of the battery-using installation using the pack.

11. The method of claim 10 in which the battery-using installation is an electric vehicle, and the battery pack is a replaceable traction battery pack for an electric vehicle.

12. The method of claim 11 further comprising the step of communicating "fuel gauge" type data on the remaining range in the pack to the driver of the vehicle.

13. The method of claim 11 wherein the data processing means is a system for billing users of the battery pack, further comprising the step of billing the vehicle owner for the usage of the battery pack based on the information transmitted.

14. The method of claim 13 further comprising the step of verifying the vehicle identification indicia by means of a data base of valid users which is part of the external data-processing means.