Pickface conveyor

• US 5,350,270 A
• Filed: 10/09/1991
• Issued: 09/27/1994
• Est. Priority Date: 10/09/1991
• Status: Expired due to Fees

• Current Assignee: QUBE Incorporated
• Original Assignee: QUBE Incorporated
• Inventors: Stallard, David W., Conner, John P.
• Primary Examiner(s): Huppert, Michael S.
• Assistant Examiner(s): GORDON, STEPHEN T
• Application Number:
  US07/774,070
• Time in Patent Office: 1,084 Days
• Field of Search: 254/10 R, 414/277, 414/279, 414/286, 414/498, 414/917, 414/495, 414/389, 414/399, 414/276, 211/151, 211/162
• US Class Current: 414/276
• CPC Class Codes: B65G 1/026 Racks equipped with a displaceable load carrying surface to facilitate loading or unloading
• CPC Class Codes: B65G 1/06 with means for presenting articles for removal at predetermined position or level B65G1/12 takes precedence

Abstract

A pickface conveyor including two or three load storage stations and including a trolley movably positioned on an inclined track. A first load support is shiftable vertically about an over center linkage to facilitate the transfer of loads from the first load support to a second load support. The first load support can be positioned at the first station with the second load support comprising the trolley, or the first load support can be mounted on the trolley with the second load support comprising the second station.

Claims

1. A device for advancing loads from a first station to a second station comprising:

a track extending from said first station to said second station;

a trolley movable on said track between said first and second stations, said trolley comprising a wheel frame including wheels to facilitate movement of said trolley;

a load support mounted on said track at said first station by an over center linkage pivotally joined at a first pivot point to said load support and at a second pivot point to said track, said first and second pivot points shifting fore and aft relative to one another in response to first and second activating means;

said linkage being movable over center to shift said load support between first and second vertical positions relative to said track, said load support projecting above said trolley in said first vertical position and below said trolley in said second vertical positions;

said first activating means configured for shifting said load support into said first vertical position and said second activating means configured for shifting said load support into said second vertical position;

said first activating means operating on said load support at said first station;

said second activating means operating on said load support at said first station whereby said trolley can be moved from said second station to said first station below a load placed on said load support at said first station with said load support in said first vertical position; and

said second activating means activatable to lower said load support into said second vertical position and thereby transfer a load supported on said load support onto said trolley, said trolley can be moved from said first station to said second station to thereby convey said load to said second station and said first activating means can then shift said load support back into said first vertical position.

2. The device of claim 1 which includes means for moving said trolley from said second station rearwardly to said first station comprising a spring loaded return wherein the force of said spring loaded return is insufficient to prevent said trolley from moving from said first station to said second station when a load is placed thereon, but is sufficiently strong to return said trolley from said second station to said first station after the load has been removed, whereby return of said trolley from said second station to said first station is effected automatically.

3. The device of claim 2 including releasable detent means for holding said trolley in said first station under the weight of a load placed thereon, said releasable detent means being releasable whereby said trolley is free to move to said second station.

4. The device of claim 3 in which said spring loaded return comprises a rotatable axle fixedly positioned at said first station, a cable drum mounted on said rotatable axle and a cable secured at one end to said trolley and being wound on said cable drum;

and

said spring loaded return comprising a torsion spring coiled around said axle and having one end fixed and the other end operably connected to said cable drum whereby as said trolley moves from said first station to said second station, said cable unwinds from said cable drum and said torsion spring tightens such that when a load is removed from said trolley at said second station, the tightened torsion spring begins to uncoil and rewind said cable over said cable drum to thereby return said trolley to said first station.

5. The device of claim 1 in which said track is sloped downwardly from said first station to said second station whereby gravity induces said trolley to roll down said track from said first station to said second station.

6. The device of claim 5 which includes means for moving said trolley from said second station rearwardly to said first station comprising a spring loaded return wherein the force of said spring loaded return is insufficient to prevent said trolley from moving from said first station to said second station when a load is placed thereon, but is sufficiently strong to return said trolley from said second station to said first station after the load has been removed, whereby return of said trolley from said second station to said first station is effected automatically.

7. The device of claim 6 including releasable detent means for holding said trolley in said first position under the width of a load placed thereon, said releasable detent means begin releasable whereby said trolley is free to move to said second station.

8. The device of claim 1 in which

said first activating means, comprises means biasing said over center linkage into a first position such that said load support is located in said first vertical position at a level above said trolley;

and

said second activating means comprising advancing means for advancing said first pivot point forwardly of said second pivot point to thereby overcome said bias means and allow a load placed on said load support to descend onto said trolley.

9. The device of claim 8 which includes a releasable catch for said trolley at said first station whereby said trolley can be held in position at said first station beneath said load support means;

and

said catch being releasable whereby said trolley can be advanced from said first station to said second station.

10. The device of claim 9 in which said track is sloped downwardly from said first station to said second station whereby gravity induces said trolley to roll down said track from said first station to said second station.

11. The device of claim 10 which includes means for moving said trolley rearwardly from said second station to said first station whereby another load can be placed on said trolley at said first station.

12. The device of claim 11 in which said means for moving said trolley from said second station rearwardly to said first station comprises a spring loaded return wherein the force of said spring loaded return is insufficient to prevent said trolley from moving from said first station to said second station when a load is placed thereon, but is sufficiently strong to return said trolley from said second station to said first station after its load has been removed, whereby return of said trolley from said second station to said first station is effected automatically.

13. The device of claim 12 in which said spring loaded return comprises a rotatable axle positioned on said first station, a cable drum mounted on said rotatable axle and a cable secured at one end to said trolley and being wound on said cable drum;

and

a torsion spring coiled around said axle and having one end fixed and the other end operably connected to said cable drum whereby as said trolley moves from said first station to said second station, said cable unwinds from said cable drum and said torsion spring tightens such that when a load is removed from said trolley at said second station, the tightened coil spring begins to uncoil and rewind said cable over said cable drum to thereby return said trolley to said first station.

14. The device of claim 8 in which said track is sloped downwardly from said first station to said second station whereby gravity induces said trolley to roll down said track from said first station to said second station.

15. The device of claim 14 which includes means for moving said trolley rearwardly from said second station to said first station whereby another load can be placed on said trolley at said first station.

16. The device of claim 15 in which said means for moving said trolley from said second station rearwardly to said first station comprises a spring loaded return wherein the force of said spring loaded return is insufficient to prevent said trolley from moving from said first station to said second station when a load is placed thereon, but is sufficiently strong to return said trolley from said second station to said first station after its load has been removed, whereby return of said trolley from said second station to said first station is effected automatically.

17. The device of claim 16 in which said spring loaded return comprises a rotatable axle positioned on said first station, a cable drum mounted on said rotatable axle and a cable secured at one end to said trolley and being wound on said cable drum;

and

a torsion spring coiled around said axle and having one end fixed and the other end operably connected to said cable drum whereby as said trolley moves from said first station to said second station, said cable unwinds from said cable drum and said torsion spring tightens such that when a load is removed from said trolley at said second station, the tightened coil spring begins to uncoil and rewind said cable over said cable drum to thereby return said trolley to said first station.

18. A device for advancing loads from a first station to a second station, comprising:

an inclined track extending from the first station to the second station;

a trolley movable on said track between said first and second stations under the force of gravity;

a first load support mounted on said track at the first station by a first linkage pivotally joined at a first pivot point to said first load support and at a second pivot point to said track, said first linkage movable to shift said first load support between first and second vertical positions relative to said track, said first load support disposed above said trolley in said first vertical position and disposed below said trolley in said second vertical position; and

a first and second activating means for shifting said first and second pivot points fore and aft relative to one another, said first activating means configured for shifting said first load support into said first vertical position and said second activating means configured for shifting said first load support into said second vertical position and thereby transfer a load supported on said first load support onto said trolley.

19. The device of claim 18, further including:

a second load support mounted on said trolley by a second linkage pivotally joined at a first pivot point to said second load support and at a second pivot point to said trolley;

a third load support mounted on said track at said second station;

said second linkage movable to shift said second load support between first and second vertical positions relative to said track, said second load support disposed above said third load support in said first vertical position and disposed below said third load support in said second vertical position.

20. The device of claim 18 which includes means for moving said trolley rearwardly from said second station to said first station whereby another load can be placed on said trolley at said first station.

21. The device of claim 20 which includes means for moving said trolley from said second station rearwardly to said first station comprising a spring loaded return wherein the force of said spring loaded return is insufficient to prevent said trolley from moving from said first station to said second station when a load is placed thereon, but is sufficiently strong to return said trolley from said second station to said first station after its load has been removed, whereby return of said trolley from said second station to said first station is effected automatically.

22. The device of claim 21 in which said spring loaded return comprises a rotatable axle positioned on said first station, a cable drum mounted on said rotatable axle and a cable secured at one end to said trolley and being wound on said cable drum;

and

a torsion spring coiled around said axle and having one end fixed and the other end operably connected to said cable drum whereby as said trolley moves from said first station to said second station, said cable unwinds from said cable drum and said torsion spring tightens such that when a load is deposited from said trolley at said second station, the tightened coil spring begins to uncoil and rewind said cable over said cable drum to thereby return said trolley to said first station.

23. The device of claim 22 including releasable detent means for holding said trolley in said first station under the weight of a load placed thereon, said releasable detent means being releasable whereby said trolley is free to move to said second station.

24. The device of claim 18 including releasable detent means for holding said trolley in said first station under the weight of a load placed thereon, said releasable detent means being releasable whereby said trolley is free to move to said second station.