Refrigerant gas leak detector

• US 5,351,037 A
• Filed: 01/22/1993
• Issued: 09/27/1994
• Est. Priority Date: 01/22/1993
• Status: Expired due to Term

• Current Assignee: J and N Associates, Inc.
• Original Assignee: J and N Associates, Inc.
• Inventors: Krcma, Jan, Martell, Dennis
• Primary Examiner(s): Peng, John K.
• Assistant Examiner(s): Johnson, Tim
• Application Number:
  US08/007,594
• Time in Patent Office: 613 Days
• Field of Search: 340/632, 340/605, 324/455, 324/364, 324/368, 324/464
• US Class Current: 340/632
• CPC Class Codes: G01M 3/16 using electric detection means G01M3/045, G01M3/06, G01M3/12, G01M3/20, G01M3/24, G01M3/26 take precedence
• CPC Class Codes: G01M 3/188 for radiators
• CPC Class Codes: G01M 3/228 for radiators
• CPC Class Codes: G01N 27/70 and measuring current or voltage

Abstract

A refrigerant gas leak detector for detecting the location of leaks of refrigerant gas such as halogen has a sensing tip with a pair of electrodes across which a relatively high voltage is generated to cause a corona current to pass through the electrodes. The voltage applied across the electrodes is varied to maintain the corona current through the electrodes at a substantially constant magnitude. The leak detector includes a gas sensing circuit that detects changes in the concentration of refrigerant gas by sensing the voltage applied to the electrodes. The sensitivity of the gas sensing circuit is automatically varied based on the concentration of refrigerant gas present. The leak detector includes a signal generating circuit that causes a number of audible and visual indications to be generated based on the concentration of refrigerant gas sensed as well as other operating conditions. The leak detector also has a circuit for detecting the presence of an abnormal operating condition, which is assumed to occur when the corona current falls below its substantially constant magnitude.

Claims

1. A method of detecting the location of a refrigerant gas leak in an atmosphere having a background concentration of refrigerant gas in which a high voltage is applied to a pair of electrodes to generate a substantially constant corona current through said electrodes, said method comprising the steps of:

(a) applying a high voltage to one of said electrodes to generate a corona current across said pair of electrodes;

(b) continuously adjusting said high voltage applied to said one of said electrodes based on the magnitude of said corona current, said high voltage being continuously adjusted so that the magnitude of said corona current remains substantially constant at all times, regardless of the concentration of refrigerant gas in the vicinity of said pair of electrodes;

(c) detecting the magnitude of said high voltage applied to said one of said of electrodes;

(d) based on the magnitude of said high voltage detected during said step (c), generating a first signal indicative of the background concentration of refrigerant gas present in the vicinity of said pair of electrodes;

(e) based on the magnitude of the high voltage detected during said step (c), generating a second signal indicative of the relatively instantaneous concentration of refrigerant gas present in the vicinity of said pair of electrodes; and

(f) generating a gas concentration signal based on the difference between the magnitude of said first signal generated during said step (d) and the magnitude of said second signal generated during said step (e).

2. A method as defined in claim 1 additionally comprising the step of (g) generating an alarm indication when the difference between the magnitude of said first signal generated during said step (d) and the magnitude of said second signal generated during said step (e) is greater than a predetermined amount.

3. A method as defined in claim 1 wherein said high voltage applied to said pair of electrodes during said step (a) is a DC voltage.

4. A method as defined in claim 1 wherein said high voltage applied to said pair of electrodes during said step (a) is a negative voltage.

5. A refrigerant gas leak detector that causes a substantially constant corona current to be provided across a pair of electrodes, regardless of changes in concentration of refrigerant gas, said gas leak detector comprising:

a sensing tip having a pair of electrodes, said electrodes being spaced apart from one another;

generating means coupled to one of said electrodes for generating a high voltage on said one of said electrodes to cause a corona current to flow across said electrodes;

controlling means coupled to said generating means for controlling the voltage generated by said generating means based on the corona current generated through said pair of electrodes, said controlling means controlling the voltage generated by said generating means to maintain a substantially constant corona current through said pair of electrodes, regardless of the concentration of refrigerant gas present; and

detecting means coupled to one of said electrodes for detecting changes in the refrigerant gas concentration in the vicinity of said sensing tip and generating a gas concentration signal relating to the concentration of the refrigerant gas detected, said gas concentration signal being generated based upon the magnitude of the voltage across said pair of electrodes by said generating means.

6. A detector as defined in claim 5 wherein said detecting means comprises:

means for generating a first signal indicative of the background concentration of refrigerant gas present in the vicinity of said sensing tip; and

means for generating a second signal indicative of the relatively instantaneous concentration of refrigerant gas present in the vicinity of said sensing tip, said refrigerant gas signal being generated based on said first and second signals.

7. A detector as deemed in claim 6 wherein said refrigerant gas concentration signal is generated based on the difference between said first and second signals.

8. A detector as defined in claim 7 wherein said refrigerant gas concentration signal comprises an alarm signal, said alarm signal being generated when the difference between said first and second signals is greater than a reference value.

9. A refrigerant gas leak detector that causes a substantially constant corona current to be provided across a pair of electrodes, regardless of changes in concentration of refrigerant gases, said gas leak detector comprising:

a sensing tip having a pair of electrodes, said electrodes being spaced apart from one another;

a voltage supply circuit coupled to one of said electrodes, said voltage supply circuit generating a high voltage on said one of said electrodes to cause a corona current to flow through said electrodes;

a voltage control circuit coupled to said voltage supply circuit, said voltage control circuit controlling the voltage generated by said voltage supply circuit based on the corona current generated through said pair of electrodes, said voltage control circuit controlling the voltage generated by said voltage supply circuit to maintain a substantially constant corona current through said pair of electrodes, regardless of the concentration of refrigerant gases present; and

a gas sensing circuit coupled to one of said electrodes for detecting changes in the gas concentration in the vicinity of said sensing tip.

10. A detector as defined in claim 9 wherein said gas sensing circuit detects said changes based upon the voltage applied across said pair of electrodes.

11. A detector as defined in claim 9 wherein said high voltage comprises a negative voltage.

12. A detector as defined in claim 9 wherein said high voltage comprises a DC voltage.

13. A detector as defined in claim 9 wherein said voltage control circuit comprises an amplifier that controls the corona current to be substantially constant by generating a current control output signal based upon the difference between the corona current and a predetermined reference value.

14. A detector as defined in claim 9 wherein said voltage supply circuit comprises a transformer coupled to a voltage multiplier circuit.

15. A detector as defined in claim 14 wherein said voltage multiplier circuit comprises a tripler circuit.

16. A refrigerant gas leak detector that causes a substantially constant corona current to be provided across a pair of electrodes, regardless of changes in concentration of refrigerant gases, said gas leak detector comprising:

a sensing tip having a pair of electrodes, said electrodes being spaced apart from one another;

a voltage supply circuit coupled to one of said electrodes, said voltage supply circuit generating a high voltage on said one of said electrodes to cause a corona current to flow through said electrodes;

a voltage control circuit coupled to said voltage supply circuit, said voltage control circuit controlling the voltage generated by said voltage supply circuit based on the corona current generated through said pair of electrodes, said voltage control circuit controlling the voltage generated by said voltage supply circuit to maintain a substantially constant corona current through said pair of electrodes, regardless of the concentration of refrigerant gases present; and

a gas sensing circuit coupled to one of said electrodes for detecting changes in the refrigerant gas concentration in the vicinity of said sensing tip, said gas sensing circuit generating a gas concentration signal relating to the concentration of refrigerant gas present in the vicinity of said sensing tip based on a first signal indicative of the background concentration of refrigerant gas present in the vicinity of said sensing tip and on a second signal indicative of the relatively instantaneous concentration of refrigerant gas present in the vicinity of said sensing tip.

17. A refrigerant gas leak detector for detecting relatively quick changes in the concentration of refrigerant gas present in an atmosphere having a background concentration of refrigerant gas present, said leak detector operating by causing a voltage to be applied across a pair of electrodes to induce a corona current through said electrodes, said leak detector having a nonlinear sensitivity, said leak detector comprising:

a sensing tip having a pair of electrodes, said electrodes being spaced apart from one another;

a voltage supply circuit coupled to one of said electrodes, said voltage supply circuit generating a high voltage on said one of said electrodes to cause a corona current to flow through said electrodes;

a gas sensing circuit coupled to one of said electrodes, said gas sensing circuit detecting changes in the concentration of refrigerant gas present in the vicinity of said sensing tip, said gas sensing circuit comprising;

a first circuit that generates a first signal indicative of the background concentration of refrigerant gas present in the vicinity of said electrodes;

a second circuit that generates a second signal indicative of the relatively instantaneous concentration of refrigerant gas present in the vicinity of said electrodes;

a difference circuit coupled to said first and second circuits that generates a difference signal representing the difference in magnitude between said first signal and said second signal; and

means for generating a gas concentration signal based on said difference signal generated by said difference circuit, the magnitude of said gas concentration signal being nonlinearly related to the magnitude of said difference signal so as to provide nonlinear sensitivity to the concentration of refrigerant gas in the vicinity of said electrodes.

18. A refrigerant gas leak detector for detecting changes in the concentration of refrigerant gas, said leak detector operating by causing a voltage to be applied across a pair of electrodes to induce a corona current through said electrodes, said leak detector comprising:

a sensing tip having a pair of electrodes, said electrodes being spaced apart from one another;

a voltage supply circuit coupled to one of said electrodes, said voltage supply circuit generating a high voltage on said one of said electrodes to cause a corona current to flow through said electrodes;

a gas sensing circuit coupled to one of said electrodes, said gas sensing circuit detecting the background gas concentration and the relatively instantaneous gas concentration in the vicinity of said electrodes, said gas sensing circuit including means for automatically varying the sensitivity of the leak detector, said means for automatically varying the sensitivity comprising;

means for generating a difference signal representative of the difference between the background gas concentration and the relatively instantaneous gas concentration; and

means for generating from said difference signal a gas concentration signal that is nonlinearly related to said difference signal.

19. A refrigerant gas leak detector that causes a corona current to be applied across a pair of electrodes, said leak detector having a nonlinear sensitivity such that said detector is more sensitive to changes in concentration of refrigerant gas at some refrigerant gas levels and less sensitive to changes in concentration of refrigerant gas at other refrigerant gas levels, said leak detector comprising:

a sensing tip having a pair of electrodes, said electrodes being spaced apart from one another;

a voltage supply circuit coupled to one of said electrodes, said voltage supply circuit generating a high voltage on said one of said electrodes to cause a corona current to flow through said electrodes;

a gas sensing circuit coupled to one of said electrodes, said gas sensing circuit detecting the background gas concentration and the relatively instantaneous gas concentration in the vicinity of said electrodes, said gas sensing circuit being more sensitive to changes in concentration of refrigerant gas at some refrigerant gas levels and less sensitive to changes in concentration of refrigerant gas at other refrigerant gas levels, said gas sensing circuit comprising;

means for generating a difference signal representative of the difference between the background gas concentration and the relatively instantaneous gas concentration; and

means for generating from said difference signal a gas concentration signal that is nonlinearly related to said difference signal.

20. A detector as defined in claim 19 wherein said gas sensing circuit comprises an amplifier with an output that generates an output signal having a magnitude related to the concentration of refrigerant gas detected and a pair of diodes coupled to said output of said amplifier.

21. A detector as defined in claim 19 wherein said gas sensing circuit detects said changes based upon the voltage supplied to said one of said electrodes.

22. A detector as defined in claim 19 wherein said high voltage comprises a negative voltage.

23. A detector as defined in claim 19 wherein said high voltage comprises a DC voltage.

24. A method of detecting the location of a refrigerant gas leak in an atmosphere having a background concentration of refrigerant gas in which a high voltage is applied to a pair of electrodes to generate a corona current through said electrodes, said method comprising the steps of:

(a) applying a high voltage to one of said electrodes to generate a corona current across said pair of electrodes;

(b) generating a first signal indicative of the background concentration of refrigerant gas present in the vicinity of said pair of electrodes;

(c) generating a second signal indicative of the relatively instantaneous concentration of refrigerant gas present in the vicinity of said pair of electrodes;

(d) generating a difference signal representing the difference between the magnitude of said first signal generated during said step (b) and the magnitude of said second signal generated during said step (c);

(e) generating a gas concentration signal based on said difference signal generated during said step (d), said gas concentration signal having a first rate of change with respect to said difference signal when the magnitude of said difference signal is within a first magnitude range, and said gas concentration signal having a second rate of change with respect to said difference signal when the magnitude of said difference signal is within a second magnitude range different from said first magnitude range, said first rate of change being different than said second rate of change.

25. A refrigerant gas leak detector that causes a high voltage to be provided across a pair of electrodes to generate a corona current through said pair of electrodes, said leak detector having a circuit that detects an abnormal operating condition, said gas leak detector comprising:

a sensing tip having a pair of electrodes, said electrodes being spaced apart from one another;

a voltage supply circuit coupled to one of said electrodes, said voltage supply circuit generating a high voltage on said one of said electrodes to cause a corona current to flow through said electrodes;

a detection circuit coupled to said high voltage supply that detects an abnormal operating condition; and

means coupled to said detection circuit for generating an indication signalling the presence of said abnormal operating condition.

26. A leak detector as defined in claim 25 additionally comprising:

gas sensing means coupled to said pair of electrodes for detecting changes in the concentration of refrigerant gas present in the vicinity of said sensing tip; and

means coupled to said gas sensing means for generating an indication relating to the concentration of refrigerant gas present.

27. A leak detector as defined in claim 25 wherein said indication for signalling the presence of said abnormal operating condition comprises a visual indication and wherein said indication relating to the concentration of refrigerant gas present comprises an audible indication.

28. A leak detector as defined in claim 27 wherein said visual indication comprises a flashing light-emitting diode and wherein said audible indication comprises a variable-frequency ticking sound.

29. A refrigerant gas leak detector that causes a substantially constant corona current to be provided across a pair of electrodes, regardless of changes in concentration of refrigerant gases, and generates an abnormal operating condition signal upon the detection of an abnormal operating condition, said gas leak detector comprising:

a sensing tip having a pair of electrodes, said electrodes being spaced apart from one another;

a voltage supply circuit coupled to one of said electrodes, said voltage supply circuit generating a high voltage on said one of said electrodes to cause a corona current to flow through said electrodes;

a voltage control circuit coupled to said voltage supply circuit, said voltage control circuit controlling the voltage generated by said voltage supply circuit based on the corona current generated through said pair of electrodes, said voltage control circuit controlling the voltage generated by said voltage supply circuit to substantially maintain the corona current through said pair of electrodes at a predetermined level, regardless of the concentration of refrigerant gases present; and

means coupled to one of said electrodes for detecting when the corona current falls below said predetermined level and generating an abnormal operation condition signal in response thereto.

30. A refrigerant gas leak detector that causes a substantially constant corona current to be provided across a pair of electrodes, regardless of changes in concentration of refrigerant gas, said gas leak detector comprising:

a sensing tip having a pair of electrodes, said electrodes being spaced apart from one another;

generating means coupled to one of said electrodes for generating a high voltage on said one of said electrodes to cause a corona current to flow across said electrodes;

controlling means coupled to said generating means for controlling the voltage generated by said generating means based on the corona current generated through said pair of electrodes, said controlling means controlling the voltage generated by said generating means to maintain a substantially constant corona current through said pair of electrodes, regardless of the concentration of refrigerant gas present; and

detecting means coupled to one of said electrodes for detecting changes in the refrigerant gas concentration in the vicinity of said sensing tip and generating a gas concentration signal relating to the concentration of the refrigerant gas detected, said gas concentration signal being generated based on the magnitude of the voltage across said pair of electrodes by said generating means, said detecting means comprising;

means for generating a first signal indicative of the background concentration of refrigerant gas present in the vicinity of said sensing tip comprising an amplifier coupled to a variable filter circuit; and

means for generating a second signal indicative of the relatively instantaneous concentration of refrigerant gas present in the vicinity of said sensing tip, said refrigerant gas signal being generated based on said first and second signals.

31. A method of detecting the location of a refrigerant gas leak in an atmosphere having a background concentration of refrigerant gas in which a high voltage is applied to a pair of electrodes to generate a corona current through said electrodes, said method comprising the steps of:

(a) applying a high voltage to one of said electrodes to generate a corona current across said pair of electrodes;

(b) generating a first signal indicative of the background concentration of refrigerant gas present in the vicinity of said pair of electrodes;

(c) generating a second signal indicative of the relatively instantaneous concentration of refrigerant gas present in the vicinity of said pair of electrodes;

(d) generating a difference signal representing the difference between the magnitude of said first signal generated during said step (b) and the magnitude of said second signal generated during said step (c); and

(e) generating a gas concentration signal based on said difference signal generated during said step (d), said gas concentration signal having a first rate of change with respect to said difference signal when the magnitude of said difference signal is within a first magnitude range, and said gas concentration signal having a second rate of change with respect to said difference signal when the magnitude of said difference signal is within a second magnitude range different from said first magnitude range, said first rate of change being different than said second rate of change and said first rate of change being linear and said second rate of change being nonlinear.

32. A method of detecting the location of a gas leak in an atmosphere having a gas concentration in which a high voltage is applied to a pair of electrodes to generate a corona current through said electrodes, said method comprising the steps of:

(a) applying a high voltage to one of said electrodes to generate a corona current across said pair of electrodes;

(b) continuously adjusting said high voltage applied to said one of said electrodes based on the magnitude of said corona current, said high voltage being continuously adjusted so that the magnitude of said corona current remains substantially constant;

(c) detecting the magnitude of said high voltage applied to said one of said electrodes;

(d) based on the magnitude of the high voltage detected during said step (c), generating a gas concentration signal representative of the gas concentration in said atmosphere.