Method of making a nerve electrode array

• US 5,351,394 A
• Filed: 09/21/1992
• Issued: 10/04/1994
• Est. Priority Date: 05/03/1991
• Status: Expired due to Fees

• Current Assignee: Cyberonics, Inc
• Original Assignee: Cyberonics, Inc
• Inventors: Weinberg, Steven L.
• Primary Examiner(s): Arbes, Carl J.
• Application Number:
  US07/948,220
• Time in Patent Office: 743 Days
• Field of Search: 29/825, 29/857, 128/642, 128/784
• US Class Current: 29/872
• CPC Class Codes: A61B 2562/043 in a linear array
• CPC Class Codes: A61B 2562/164 the sensor is mounted in or on a conformable substrate or carrier
• CPC Class Codes: A61B 5/287 Holders for multiple electrodes, e.g. electrode catheters for electrophysiological study [EPS]
• CPC Class Codes: A61N 1/0556 Cuff electrodes
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing
• CPC Class Codes: Y10T 29/49201 with overlapping orienting

Abstract

A method of making a nerve electrode is performed by forming an electrically insulative resilient array having an elongate backbone member with a plurality of spaced-apart substantially parallel bands, each spanning 360°, linked together by the backbone member and skewed from a direction normal to the backbone member; providing non-aligned single openings in the bands to render each of them incomplete with the remaining segments of each band linked by the backbone member and adapted to be spread apart to mount the array over the nerve and, when released, to resiliently close about the nerve; and securing an electrically conductive filament within at least one of the bands.

Claims

1. A method of making a nerve electrode array, which comprises the steps of:

forming an electrically insulative helix having a plurality of spiral bands, each spanning 360°

, and a lengthwise member further linking the bands together,

securing an electrically conductive filament in one of the bands for electrical connection to a lead wire at a site removed from the linking member, and

severing each of the bands at a point away from the linking member whereby each band remains linked to the member and may be spread open for mounting the array about the nerve.

2. The method of claim 1, wherein:

the electrically conductive filament is secured across the linking member in its band.

3. The method of claim 1, wherein:

the bands are severed in non-aligned breaks lengthwise of the helix.

4. The method of claim 1, wherein:

the bands are severed in a staggered array relative to the linking member, lengthwise of the helix.

5. The method of claim 1, including:

electrically connecting a lead wire to the filament at said site and tethering the wire to a band.

6. A method of making a nerve electrode, which comprises the steps of:

forming an electrically insulative resilient array having an elongate backbone member with a plurality of spaced-apart substantially parallel loops, each spanning 360°

, linked together by the backbone member and skewed from a direction normal to the backbone member;

providing non-aligned single openings in the loops to render each of them incomplete with the remaining segments of each loop linked by the backbone member and adapted to be spread apart to mount the array over the nerve and, when released, to resiliently close about the nerve; and

securing an electrically conductive filament within at least one of the loops.

7. The method of claim 6, wherein:

the steps of forming and providing are performed in a single operation.

8. The method of claim 6, wherein:

the step of providing openings in the loops is performed by severing each complete loop lengthwise relative to the backbone member.

9. The method of claim 6, wherein:

the step of securing the electrically conductive filament is performed during the step of forming the array.

10. The method of claim 6, wherein:

the step of securing the electrically conductive filament is performed to position the filament across the linking member without crossing the opening in its loop.

11. The method of claim 6, wherein:

the step of providing openings in the loops is performed to place the opening in each loop at substantially the same location relative to the backbone member but skewed at an angle to the direction of the backbone member.

12. The method of claim 6, wherein:

the step of providing openings in the loops is performed to produce staggered openings relative to the backbone member, lengthwise of the array.

13. The method of claim 6, further including:

connecting an electrical lead to the filament at a point removed from the backbone member on the loop containing the filament.

14. The method of claim 13, further including:

tethering the electrical lead to a loop removed from the loop containing the filament.

15. The method of claim 6, wherein:

the step of forming the array is performed to produce spiral loops in a helical array.

16. The method of claim 6, wherein:

the step of forming the array is performed to produce substantially planar loops in a helix-like array.