Power window apparatus having improved safety device

• US 5,351,439 A
• Filed: 04/15/1993
• Issued: 10/04/1994
• Est. Priority Date: 04/21/1992
• Status: Expired due to Fees

• Current Assignee: Koito Manufacturing Company Limited
• Original Assignee: Koito Manufacturing Company Limited
• Inventors: Tajima, Keiichi, Nakayama, Toru, Takeda, Hitoshi
• Primary Examiner(s): KANNAN, PHILIP
• Application Number:
  US08/047,437
• Time in Patent Office: 537 Days
• Field of Search: 49/28, 49/26, 49/25, 49/31, 49/506, 49/349
• US Class Current: 49/28
• CPC Class Codes: E05F 15/41 Detection by monitoring transmitted force or torque E05F15/48 takes precedence; Safety couplings with activation dependent upon torque or force, e.g. slip couplings
• CPC Class Codes: E05F 15/697 Motor units therefor, e.g. geared motors
• CPC Class Codes: E05Y 2900/55 Windows
• CPC Class Codes: G01L 5/0042 applying a torque
• CPC Class Codes: H02H 7/0851 for motors actuating a movable member between two end positions, e.g. detecting an end position or obstruction by overload signal
• CPC Class Codes: H02K 11/25 Devices for sensing temperature, or actuated thereby
• CPC Class Codes: H02K 23/66 Structural association with auxiliary electric devices influencing the characteristic of, or controlling, the machine, e.g. with impedances or switches

Abstract

A power window apparatus with a safety device capable of taking a safety measure when it detects the neck or hand of a passenger being caught in the window, which device can exactly detect such a dangerous state and take a reliable safety measure to correct for the same, irrespective of variations of ambient temperature. A temperature sensor provided which senses the temperature of the motor acting as a drive source for moving the window. This temperature is closely related to the ambient temperature. A reference value for the motor speed for detecting an object-caught state is altered according to the detected temperature, thereby providing exact detection of the object-caught state irrespective of temperature variations. Preferably, the power transmission for the window, the temperature sensor, and a controller structure are mounted on an inner side of a single housing.

Claims

1. A power window apparatus, comprising:

a drive source for moving a window between fully open and fully closed positions;

first detecting means for detecting a speed of movement of said window;

second detecting means for detecting whether or not an object is caught in said window by comparing a speed detected by said first detecting means with a reference value;

stopping means for stopping movement of said window when an object is caught in said window as detected by said second detecting means;

third detecting means for detecting an ambient temperature of the window moved by said drive source; and

altering means for altering said reference value of said second detecting means in accordance with the temperature detected by said third detecting means.

2. The power window apparatus of claim 1, wherein said drive source comprises a motor, and said third detecting means comprises a temperature sensor for detecting an ambient temperature of said motor, said temperature sensor being mounted on an inner side of a housing of a power window drive unit containing said motor.

3. The power window apparatus of claim 1, wherein said first detecting means comprises a pair of Hall elements positioned adjacent a rotating shaft of said motor.

4. The power window apparatus of claim 1, further comprising means for detecting a safety control region for said window.

5. The power window apparatus of claim 4, wherein said means for detecting said safety control region comprises direction detecting means and means for detecting a position of said window.

6. The power window apparatus of claim 1, wherein said second detecting means comprises first caught-object detecting means for detecting when an absolute speed of window movement becomes less than said reference value, and a second caught-object detecting means for detecting when a relative speed of said motor becomes less than a second reference value.

7. The power window apparatus of claim 1, wherein said altering means comprises means for extracting a reference value from a table correlating absolute motor speed values to temperature values.

8. The power window apparatus of claim 1, wherein said third detecting means detects a temperature of said motor as said ambient temperature.

9. The power window apparatus of claim 1, wherein said stopping means lowers said window a predetermined distance after stopping movement of said window.

10. A method for operating a power window, comprising the steps of:

moving said window towards a closed position;

detecting a speed of movement of said window;

detecting whether or not an object is caught in said window by comparing said speed of movement of said window with a reference value;

stopping movement of said window when an object is caught in said window as determined in said step of comparing said speed of movement of said window with said reference value;

detecting an ambient temperature of said window; and

altering said reference value in accordance with the detected temperature.

11. The method of claim 10, further comprising the step of detecting a safety control region for said window, said step of stopping movement of said window being carried out only in said safety control region.

12. The method of claim 11, wherein said step of detecting said safety control region comprises detecting a direction of movement and a position of said window.

13. The method of claim 10, wherein said step of altering said reference value comprises extracting a reference value from a table correlating absolute motor speed values to temperature values.

14. The method of claim 10, wherein said step of detecting said ambient temperature comprises detecting a temperature of said motor.

15. The method of claim 10, further comprising the step of lowering said window a predetermined distance after stopping movement of said window.

16. The method of claim 10, further comprising the steps of detecting whether said motor has been operated a plurality of times within a predetermined preceding time period, and, if said motor has been operated a plurality of time within said predetermined preceding time period, setting said reference value in accordance with a value of said ambient temperature at a time prior to said predetermined preceding time period.

17. In a drive unit for a power window apparatus having a housing, a motor mounted in said housing and functioning as a drive source for raising and lowering a window, power transmission means for driving a pulley with said motor in a reduction manner, sensor means for sensing a state of rotation of said motor, and a control circuit for controlling rotation of said motor in accordance with signals output from said sensor means, the improvement wherein said power transmission means, said sensor means, and said controller structure are mounted on an inner side of said housing.

18. The drive unit according to claim 17, wherein said controller structure is disposed separately from a magnet of a stator of said motor as viewed in an axial direction of a rotating shaft of said motor.

19. The drive unit according to claim 18, wherein said sensor means comprises a magnet fastened to said rotating shaft of said motor and at least one Hall element disposed around said magnet, said magnet being supported around a base tube mounted on said rotating shaft and supporting a contact of said motor, and said Hall element being supported on a base mounted on housing and supporting a brush of said motor.