Traveling inspection robot system
First Claim
1. A traveling inspection robot system comprising a monorail and an inspection robot traveling along said monorail, said inspection robot comprising a travel unit and a sensor unit mounted to said travel unit, said system being operated by a control console installed on the ground, wherein:
- (a) said monorail is a channel-shaped rail comprising a closed upper wall, a pair of side walls suspending from both transverse ends of said upper wall in opposite relation to form first travel guide surfaces, and a pair of lower walls extending inwardly from lower ends of said side walls to form second travel guide surfaces and spaced from each other in the transverse direction by a groove; and
(b) said travel unit comprises first and second carriages, each being provided with one pair of guide rollers contacting said second travel guide surfaces inside said monorail to guide the travel in the vertical direction and with two pairs of side rollers arranged on the front and rear sides of said pair of guide rollers as viewed in the direction of advance, respectively, and contacting said first travel guide surfaces inside said monorail to guide the travel in the horizontal direction, coupling means interconnecting said first and second carriages for independent rotation thereof through parallel steering shafts attached to said first and second carriages, respectively, and travel driving means provided on at least one of said first and second carriages for giving a traction force to a transversely central portion of said upper wall inside said monorail.
1 Assignment
0 Petitions
Accused Products
Abstract
In a traveling inspection robot system, two carriages are each provided with one pair of guide rollers for guiding the travel in the vertical direction and two pairs of side rollers for guiding the travel in the horizontal direction. The two pairs of side rollers are arranged such that one pair locates on each of the front and rear sides of the pair of guide rollers as viewed in the direction of advance. The two carriages are interconnected by a coupling plate through parallel steering shafts, and a sprocket and a motor for driving the sprocket are provided as travel driving device on one carriage for giving a traction force to a transversely central portion of the upper inner surface of the monorail. An antenna and a current collector are provided on the other carriage. A control circuit unit and a span and tilt mechanism are attached to the coupling plate with a sensor unit mounted to the span and tilt mechanism. A swing motor and a tilt motor in the span and tilt mechanism are arranged in respective dead spaces created when the span and tilt mechanism swings and tilts. A chain, a trolley line and an antenna line are laid and wired on the upper inner surface of the monorail. With such an arrangement, the degree of freedom in rail design can be increased, the robot and the monorail can be both made small in size, and therefore the applicable range of the traveling inspection robot can be enlarged.
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Citations
22 Claims
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1. A traveling inspection robot system comprising a monorail and an inspection robot traveling along said monorail, said inspection robot comprising a travel unit and a sensor unit mounted to said travel unit, said system being operated by a control console installed on the ground, wherein:
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(a) said monorail is a channel-shaped rail comprising a closed upper wall, a pair of side walls suspending from both transverse ends of said upper wall in opposite relation to form first travel guide surfaces, and a pair of lower walls extending inwardly from lower ends of said side walls to form second travel guide surfaces and spaced from each other in the transverse direction by a groove; and (b) said travel unit comprises first and second carriages, each being provided with one pair of guide rollers contacting said second travel guide surfaces inside said monorail to guide the travel in the vertical direction and with two pairs of side rollers arranged on the front and rear sides of said pair of guide rollers as viewed in the direction of advance, respectively, and contacting said first travel guide surfaces inside said monorail to guide the travel in the horizontal direction, coupling means interconnecting said first and second carriages for independent rotation thereof through parallel steering shafts attached to said first and second carriages, respectively, and travel driving means provided on at least one of said first and second carriages for giving a traction force to a transversely central portion of said upper wall inside said monorail. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15)
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16. A traveling inspection robot system comprising a monorail and an inspection robot traveling along said monorail, said inspection robot comprising a travel unit and a sensor unit mounted to said travel unit, said system being operated by a control console installed on the ground, wherein:
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(a) said monorail is a channel-shaped rail comprising a closed upper wall, a pair of side walls suspending from both transverse ends of said upper wall in opposite relation to form first travel guide surfaces, and a pair of lower walls extending inwardly from lower ends of said side walls to form second travel guide surfaces and spaced from each other in the transverse direction by a groove; (b) said travel unit comprises first and second carriages, each being provided with one pair of guide rollers contacting said second travel guide surfaces inside said monorail to guide the travel in the vertical direction and with two pairs of side rollers arranged on the front and rear sides of said pair of guide rollers as viewed in the direction of advance, respectively, and contacting said first travel guide surfaces inside said monorail to guide the travel in the horizontal direction, coupling means interconnecting said first and second carriages for independent rotation thereof through parallel steering shafts attached to said first and second carriages, respectively, and travel driving means provided on at least one of said first and second carriages for giving a traction force to a transversely central portion of said upper wall inside said monorail; (c) said side walls of said monorail have a height almost equal to the sum of the diameter of said guide rollers, the thickness of said upper wall, and the thickness of said lower walls; and (d) said travel driving means comprises a travel sprocket arranged in a transversely central portion of one of said first and second carriages at a middle position between said two pairs of side rollers, and a chain arranged in the transversely central portion of said upper wall and held in mesh with said travel sprocket inside said monorail.
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17. An inspection robot traveling along a channel-shaped rail comprising a closed upper wall, a pair of side walls suspending from both transverse ends of said upper wall in opposite relation to form first travel guide surfaces, and a pair of lower walls extending inwardly from lower ends of said side walls to form second travel guide surfaces and spaced from each other in the transverse direction by a groove, said inspection robot comprising;
first and second carriages, each being provided with one pair of guide rollers contacting said second travel guide surfaces inside said monorail to guide the travel in the vertical direction and with two pairs of side rollers arranged on the front and rear sides of said pair of guide rollers as viewed in the direction of advance, respectively, and contacting said first travel guide surfaces inside said monorail to guide the travel in the horizontal direction, coupling means interconnecting said first and second carriages for independent rotation thereof through parallel steering shafts attached to said first and second carriages, respectively, and travel driving means provided on at least one of said first and second carriages for giving a traction force to a transversely central portion of said upper wall inside said monorail. - View Dependent Claims (18, 19, 20, 21, 22)
Specification