Method for propelling and retarding off-road haulers

• US 5,351,775 A
• Filed: 04/22/1993
• Issued: 10/04/1994
• Est. Priority Date: 11/30/1989
• Status: Expired due to Term

• Current Assignee: LeTourneau, Inc. (Valaris Ltd.)
• Original Assignee: Marathon LeTourneau Company (Valaris Ltd.)
• Inventors: Johnston, Ronald A., Baker, Dwight, Nelson, Gary L.
• Primary Examiner(s): Johnson, Brian L.
• Application Number:
  US08/054,010
• Time in Patent Office: 530 Days
• Field of Search: 180/65.2, 180/65.3, 180/65.4, 180/65.8, 180/2.1, 191/4, 191/5, 290/14, 290/15, 290/17, 318/148
• US Class Current: 180/65.31
• CPC Class Codes: B60K 6/46 Series type
• CPC Class Codes: B60L 2210/20 AC to AC converters
• CPC Class Codes: B60L 2220/20 DC electrical machines
• CPC Class Codes: B60L 2220/44 Wheel Hub motors, i.e. integrated in the wheel hub
• CPC Class Codes: B60L 50/20 using propulsion power generated by humans or animals
• CPC Class Codes: B60L 50/61 by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
• CPC Class Codes: B60L 7/04 for vehicles propelled by dc motors
• CPC Class Codes: B60L 7/12 for vehicles propelled by dc motors
• CPC Class Codes: F02B 3/06 with compression ignition compression ignition engines using air or gas for blowing fuel into compressed air in cylinder F02B13/02
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility

Abstract

An improved method and apparatus for powering and controlling the operation of large diesel-electric off-road haulers of the type in which hauler drive wheels are propelled and retarded by DC electric wheel motors powered from on-board generators, optionally supplemented by DC power, from external trolley lines. In the disclosed system, thyristor-type converters connected into the system AC power grid are used to receive supplemental external power from DC trolley lines and supply it into the AC power distribution grid in the propel mode. The use of such thyristor-type converters makes possible the use of supplemental trolley line power without provision of separate switching or control gear to operate the DC wheel motors when trolley line power is received. Thyristor-type converters also may be used to supply current generated by wheel motors in the retarding mode to retarding resistors, making possible the use of the initial electrical power generated by the wheel motors to replace load requirements of the diesel engine, resulting in substantial fuel savings.

Claims

1. A method for operating an electrically-powered off-road hauler utilizing, selectively, electrical power generated on board said hauler and electrical power from an external source, comprising the steps of:

operating an internal combustion engine on board said hauler as a prime mover;

driving an AC generator from said engine to generate AC electrical power at a desired voltage;

supplying AC power from said AC generator to an AC power distribution means;

supplying AC power from said AC power distribution means to a first thyristor converter;

converting AC power to DC power in said first thyristor converter;

supplying DC electrical power from said first thyristor converter to at least one DC wheel motor;

powering at least one drive wheel of said hauler from said DC wheel motor;

selectively supplying DC line power from said external source to a second thyristor converter on board said hauler;

converting DC line power from said external source to AC power in said second thyristor converter;

supplying AC power from said second thyristor converter to said AC power distribution means simultaneously with the step of supplying AC power from said AC generator to said AC power distribution means; and

utilizing AC power supplied to said AC power distribution means from said external source and from said AC generator to power said DC wheel motor, so as to replace a portion of the AC power generated by said AC generator, and reduce fuel consumption by said internal combustion engine.

2. The method according to claim 1, further comprising the steps of:

utilizing AC power supplied to said AC power distribution means from said external source to drive said AC generator as an AC motor; and

powering said internal combustion engine from said AC generator operating as an AC motor, so as to reduce further the fuel consumption by said internal combustion engine.

3. The method according to claim 1, further comprising the steps of:

establishing a current field of desired polarity for said wheel motor;

selectively reversing the polarity of said current field when it is desired to retard the forward motion of said hauler to thereby cause said DC wheel motor to operate as a DC generator;

powering said DC wheel motor from said drive wheel of said hauler to generate DC electrical power;

supplying said DC electrical power generated by said DC wheel motor to said first thyristor converter;

converting said DC electrical power to AC electrical power in said first thyristor converter;

supplying AC power from said first thyristor converter to said AC power distribution means;

utilizing said AC electrical power from said first thyristor converter to drive said AC generator as an AC electric motor to thereby supply power to said internal combustion engine and reduce the fuel requirements for said internal combustion engine;

supplying additional AC power from said first thyristor converter to electrical resistors for conversion to heat; and

dissipating the heat generated by said electrical resistors;

whereby forward motion of said hauler may be retarded.

4. A method of operating an electrical propulsion and distribution system for a vehicle, said vehicle comprising an internal combustion engine, an AC generator for generating AC power from said engine and applying the same to an AC grid, a trolley converter coupled to said AC grid and to DC terminals at which external DC power is received, and an electrical propulsion motor coupled to said AC grid via field and armature converters, comprising:

sensing the presence of DC power applied to said DC terminals;

inverting said DC power applied to said DC terminals into AC power with said trolley converter;

gating said trolley converter to apply said inverted DC power to said AC grid simultaneously and in combination with AC power from said AC generator; and

powering said electrical propulsion motor with said inverted DC power in combination with the AC power from said AC generator.

5. The method of claim 4, further comprising the step of:

powering said AC generator as a synchronous motor with said inverted DC power.

6. The method of claim 4, further comprising the steps of:

activating a retard mode by controlling said motor converter so that power is supplied to said AC grid by said motor to power said AC generator as a synchronous motor; and

coupling a retard load to the AC grid during said retard mode, to dissipate energy in excess of that provided to said AC generator by said motor.

7. The method of claim 6, wherein said coupling step comprises:

connecting said retard load across said DC terminals.

8. A method of operating an electrical propulsion and distribution system for a vehicle, said vehicle comprising an internal combustion engine, an AC generator for generating AC power from said engine and applying the same to an AC grid, a trolley converter coupled to said AC grid and to DC terminals at which external DC power is received, and an electrical propulsion motor coupled to said AC grid via field and armature converters, comprising:

sensing the presence of DC power applied to said DC terminals;

inverting said DC power applied to said DC terminals into AC power with said trolley converter;

gating said trolley converter to apply said inverted DC power to said AC grid;

powering said electrical propulsion motor with said inverted DC power;

activating a retard mode by controlling said motor converter so that power is supplied to said AC grid by said motor to power said AC generator as a synchronous motor; and

coupling a retard load to the AC grid during said retard mode, to dissipate energy in excess of that provided to said AC generator by said motor.

9. The method of claim 8, wherein said coupling step comprises:

connecting said retard load across said DC terminals.