Stud sensor with digital averager and dual sensitivity

• US 5,352,974 A
• Filed: 08/14/1992
• Issued: 10/04/1994
• Est. Priority Date: 08/14/1992
• Status: Expired due to Term

• Current Assignee: Zircon Corporation
• Original Assignee: Zircon Corporation
• Inventors: Heger, Charles E.
• Primary Examiner(s): Strecker, Gerard R.
• Assistant Examiner(s): EDMONDS, WARREN
• Application Number:
  US07/931,189
• Time in Patent Office: 781 Days
• Field of Search: 324/66, 324/67, 324/326, 324/601, 324/658, 324/662, 324/663, 324/671, 324/672, 324/676, 324/686, 324/690
• US Class Current: 324/67
• CPC Class Codes: G01B 7/003 for measuring position, not involving coordinate determination coordinate measuring G01B7/004
• CPC Class Codes: G01V 13/00 Manufacturing, calibrating, cleaning, or repairing instruments or devices covered by groups G01V1/00 – G01V11/00
• CPC Class Codes: G01V 3/088 operating with electric fields G01V3/082 takes precedence
• CPC Class Codes: G01V 3/15 specially adapted for use during transport, e.g. by a person, vehicle or boat

Abstract

A dual sensitivity stud sensor senses studs through both thick and thin surfaces. Studs are sensed by detecting a change in the capacitive loading of plates as they are moved along a surface and into proximity with a stud. The sensor informs the operator when the sensor has (incorrectly) been calibrated over a stud. The sensor also informs the operator if the sensor is placed against a surface either too thick or too thin for stud detection. Through use of a digital register, the sensor remains calibrated indefinitely while the sensor is powered on.

Claims

1. A portable device for locating a stud positioned behind a surface comprising:

a sensor sensing additional capacitive loading caused by the stud while said sensor moves along the surface approaching the stud and providing digital data signals as output when said additional capacitive loading is sensed;

a digital averager receiving the data signals from said sensor and averaging them; and

a display processor receiving the averaged data and in response providing an indication of the stud position on a display unit.

2. A device as in claim 1 further comprising:

a sensitivity select multiplexer for receiving data signals from said display processor, said sensitivity select multiplexer being controlled by a control signal a state of which represents a low or high sensitivity of the device;

a successive approximation register for receiving the averaged data from said averager; and

an adder for adding the outputs of said successive approximation register and said sensitivity select multiplexer, and sending the resulting added signal to said sensor;

wherein said sensitivity select multiplexer provides said digital data signal as output in response to a state of the control signal, and provides another digital data signal as output in response to another state of the control signal; and

wherein said successive approximation register does analog to digital conversion of the averaged data.

3. A device as in claim 2 wherein said successive approximation register also stores a calibration word.

4. A device as in claim 2 further comprising a digital-to-analog converter, wherein said converter converts said resulting added signal from a digital signal to an analog signal before providing the resulting signal to said sensor.

5. A device as in claim 1 further comprising a timing generator for providing timing signals to said averager and display processor.

6. A device as in claim 1 wherein said display unit comprises an indicator indicating when said device has been calibrated over a stud.

7. A device as in claim 1 further comprising a switch for operating the device in a lower or higher sensitivity mode and wherein said display comprises an indicator for indicating when said device is in said higher sensitivity mode.

8. A device as in claim 1 wherein said display comprises an audible signal.

9. A device as in claim 1 further comprising a means for determining and indicating when said surface is too dense or not dense enough for determining the position of a stud.

10. A device as in claim 1 where said sensor comprises:

a first capacitor plate;

a pair of second capacitor plates located one on each side of said first capacitor plate and in substantially the same plane as said first capacitor plate; and

a logic circuit producing a digital data signal representative of the change in the relative capacitance between said first capacitor plate and said pair of second capacitive plates in response to said plates being moved along said surface.

11. A device as in claim 1, further comprising means for setting the sensor to operate in a first or second sensitivity mode under user control.

12. A device as in claim 1, further comprising means in response to decreasing of capacitive loading sensed by the sensor for indicating when the device has been calibrated when located over a stud.

13. A device as in claim 1, wherein said data signals are in an asserted state when said additional capacitive loading is sensed and wherein said digital averager samples said data signals at a preset time period for a predetermined interval and at the end of the interval provides an digital output signal at said asserted state when a number of the sampled data signals of being at the asserted state exceeds a first predetermined number, and provides the output signal at a deasserted state when the number of the sampled data signals of being at the asserted state is less than a second predetermined number, and otherwise remains an output signal provided at the end of the previous interval as the output thereof.

14. A device as in claim 13, wherein said averager comprises a first counter which counts a clock signal having a cycle of said preset time period and starts counting over again once the counts thereof reaches a preset number corresponding to said predetermined interval, and a second counter which counts said clock signal only when said data signals are in said asserted state, and a comparison logic comparing the counts of said second counter when said first counter reaches said preset number with said first and second predetermined number and providing the averaged data at one of the asserted and deasserted state.

15. A method for locating a stud positioned behind a surface comprising the steps of:

providing a sensor;

sensing additional capacitive loading caused by the stud while said sensor moves along the surface approaching the stud;

sending digital data signals from said sensor when said additional capacitive loading is sensed;

averaging said data signals digitally over a predetermined time period; and

displaying said data signals.

16. A method as in claim 15, wherein said step of averaging comprises the steps of:

sampling said digital data signals at a preset time period.

counting a number of sampled data signals being at an asserted state over the predetermined time period; and

providing at the end of the predetermined time period a digital output signal at said asserted state when the counted number exceeds a first predetermined number, and providing the digital output signal at a deasserted state when the counted number is less than a second predetermined number, and otherwise providing a digital output signal thereof provided at the end of the previous predetermined time period as output.

17. A portable device for locating a stud positioned behind a surface comprising:

sensor circuitry including a differential capacitive plate circuit, sensing unbalanced capacitive loading of two plates in the differential capacitive plate circuit, and providing digital data signals when unbalanced capacitive loading of the two plates is sensed; and

a display processor receiving said digital data signals and in response providing an indication of the stud position on a display, said display processor providing a linearly stepped voltage to said differential capacitive plate circuit as an offset voltage to cause the sensor circuitry to a null state.

18. A device as in claim 17, further comprising a sensitivity select circuit receiving said linearly stepped voltage and a control signal the state of which is indicative of a low or high sensitivity, and providing as output said linearly stepped voltage in response to one state of the control signal and another linearly stepped voltage in response to another state of the control signal.

19. A device as in claim 17, further comprising a register restoring a data signal representing an initial offset voltage to cause the sensor circuitry to the null state when the device is calibrated.

20. A device as in claim 19, wherein a sum of said initial offset voltage and said output of the sensitivity select circuit forms said offset voltage to the differential capacitive plate circuit.

21. A device as in claim 19, further comprising a digital adder receiving as two input data, the data signal stored in the register and a data signal representing said output of the sensitivity select circuit, and a digital-to-analog converter converting a sum data signal from the digital adder to an analog voltage as said offset voltage to the differential capacitive plate circuit.